WATER PUMP INSTALLATION

PROCEDURE


  1. INSTALL ENGINE WATER PUMP ASSEMBLY


    1. B005P3PN01

      Install a new water pump gasket and engine water pump assembly together with the water pump pulley with the 15 bolts.

      Torque:
      Bolt (A)
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }
      Bolt (B)
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
      Bolt (C) and (D)
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }
      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent
      Standard Length
      Item Length
      Bolt (A) 60 mm (2.36 in.)
      Bolt (B) 55 mm (2.17 in.)
      Bolt (C), (D) 22 mm (0.866 in.)

      Note


      • Make sure that there is no oil on the threads of the bolts (A) and (B).

      • Be sure to replace the 2 bolts (D) with new ones or reuse them after applying adhesive.

      • Do not start the engine for at least 1 hour after installation.

  2. INSTALL WATER PUMP PULLEY


    1. Temporarily install the water pump pulley with the 4 bolts.

    2. B005P5AN02

      Using SST, hold the water pump pulley.

      SST
      09960-10010   ( 09962-01000, 09963-00700 )

    3. Fully tighten the 4 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  3. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY


    1. Install the V-ribbed belt tensioner assembly with the 2 bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  4. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY


    1. Install the No. 2 idler pulley sub-assembly with the bolt.

      Torque:
      54 N*m  { 551 kgf*cm, 40 ft.*lbf }

  5. INSTALL COMPRESSOR AND MAGNETIC CLUTCH

    Click here

  6. INSTALL V-RIBBED BELT

    Click here

  7. INSTALL WATER INLET WITH THERMOSTAT SUB-ASSEMBLY

    Click here