RADIATOR INSTALLATION

PROCEDURE


  1. INSTALL LOWER RADIATOR SUPPORT


    1. Install the 2 lower radiator supports to the radiator assembly.

  2. INSTALL RADIATOR SUPPORT CUSHION


    1. Install the 2 radiator support cushions to the radiator assembly.

  3. INSTALL RADIATOR ASSEMBLY


    1. Engage the 3 guides.

    2. Engage the 3 claws to install the fan shroud assembly to the radiator assembly.

      Note

      Do not damage the radiator assembly when installing the fan shroud assembly.

    3. Connect the radiator reserve tank hose to the radiator assembly.

    4. Install the radiator assembly with the fan shroud assembly to the vehicle body.

      Note

      Do not apply excessive force to the cooler condenser assembly or pipe when installing the radiator assembly with the fan shroud assembly.

    5. Engage the 3 wire harness clamps.

    6. Connect the 2 cooling fan ECU connectors.

    7. Engage the 2 guides.

    8. Engage the 2 claws to install the cooler condenser assembly to the radiator assembly.

      Note

      Make sure not to damage the cooler condenser assembly when installing the radiator assembly.

  4. CONNECT NO. 2 RADIATOR HOSE


    1. Connect the No. 2 radiator hose and slide the clip to secure it.

    2. Engage the clamp and connect the No. 2 radiator hose to the fan shroud assembly.

  5. CONNECT NO. 1 RADIATOR HOSE


    1. Connect the No. 1 radiator hose and slide the clip to secure it.

  6. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY


    1. Temporarily install the upper radiator support sub-assembly with the 7 bolts.

    2. B005LW3C01
      *a Torque Wrench Fulcrum Length

      Using a 10 mm union nut wrench, fully tighten the bolt (A).

      Torque:
      Specified tightening torque
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

      Tech Tips


      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

      • When using a 10 mm union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 180 mm (7.09 in.)): 11 N*m (112 kgf*cm, 8 ft.*lbf)

    3. B005LBAN01

      Fully tighten the bolt (B).

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

    4. for LHD:


      1. Engage the 4 clamps and connect the wire harness to the upper radiator support sub-assembly.

    5. for RHD:


      1. Engage the 5 clamps and connect the wire harness to the upper radiator support sub-assembly.

    6. w/ Smog Ventilation Sensor:


      1. Connect the smog ventilation sensor connector.

  7. INSTALL INLET AIR CLEANER ASSEMBLY

    Click here

  8. INSTALL HOOD LOCK ASSEMBLY

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  9. INSTALL HOOD LOCK RELEASE LEVER PROTECTOR

    Click here

  10. INSTALL HOOD LOCK CONTROL CABLE COVER

    Click here

  11. INSTALL FRONT BUMPER COVER

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  12. INSTALL BATTERY

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  13. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  14. ADD ENGINE COOLANT

    Click here

  15. INSPECT FOR COOLANT LEAK

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  16. INSTALL NO. 1 ENGINE UNDER COVER

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  17. INSTALL NO. 3 ENGINE UNDER COVER

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  18. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH

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  19. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH

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