INTERCOOLER REMOVAL

PROCEDURE


  1. DRAIN COOLANT (for Intercooler)

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  2. REMOVE NO. 2 ENGINE UNDER COVER

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  3. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for AWD)

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  4. DISCONNECT NO. 8 WATER BY-PASS HOSE


    1. B005OT9

      Slide the clip and disconnect the No. 8 water by-pass hose from the intercooler assembly.

  5. DISCONNECT NO. 9 WATER BY-PASS HOSE


    1. B005OMS

      Slide the clip and disconnect the No. 9 water by-pass hose from the intercooler assembly.

  6. DISCONNECT NO. 2 AIR HOSE


    1. B005PKM

      Loosen the hose clamp and disconnect the No. 2 air hose from the intercooler assembly.

  7. REMOVE INTERCOOLER ASSEMBLY


    1. B005MTA

      Disconnect the throttle body with motor assembly connector.

    2. B005O1M

      Remove the 4 bolts and disconnect the No. 2 air tube from the intercooler assembly.

    3. B005O1G

      Slide the clip and disconnect the No. 1 vacuum transmitting hose from the intercooler assembly.

    4. B005PYE

      Remove the 3 bolts and intercooler assembly from the intercooler support bracket sub-assembly.

  8. REMOVE NO. 2 AIR TUBE GASKET

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