FUEL PUMP DISASSEMBLY

PROCEDURE


  1. REMOVE FUEL SENDER GAUGE ASSEMBLY

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  2. REMOVE NO. 1 FUEL SUB-TANK


    1. A01VUG8

      Disconnect the fuel pump harness connector.

    2. Disengage the 2 clamps to disconnect the fuel pump harness from the fuel suction plate sub-assembly.

    3. A01VV51

      Using needle nose pliers, remove the E-ring from the fuel suction plate shaft.

    4. A01VTJAC01
      *a Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, disengage the claw and disconnect the fuel pump filter hose from the No. 1 fuel sub-tank.

    5. A01VTY2C01
      *a Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, disengage the 4 claws, and remove the fuel suction plate sub-assembly from the No. 1 fuel sub-tank.

      Note

      Do not damage the No. 1 fuel sub-tank and fuel suction plate sub-assembly.

    6. A01VWE6

      Remove the spring from the fuel suction plate sub-assembly.

  3. REMOVE FUEL MAIN VALVE ASSEMBLY


    1. A01VVLV

      Remove the clip from the fuel suction plate sub-assembly.

    2. A01VWP8C01
      *a Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, remove the fuel main valve assembly from the fuel suction plate sub-assembly.

      Note


      • Pull out the fuel main valve assembly carefully because the O-rings are firmly installed between the fuel main valve assembly and fuel filter.

      • Do not damage the fuel suction plate sub-assembly.

    3. B005MNOC06
      *1 O-ring

      Remove the 2 O-rings from the fuel main valve assembly.

  4. REMOVE FUEL PUMP FILTER


    1. A01VUBRC01
      *a Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, disengage the 3 claws, and remove the fuel pump filter from the fuel suction plate sub-assembly.

  5. REMOVE NO. 1 FUEL SUCTION SUPPORT


    1. A01VTPD

      Remove the No. 1 fuel suction support from the fuel suction plate sub-assembly.

  6. REMOVE FUEL PUMP


    1. A01VVPT

      Remove the fuel pump from the fuel suction plate sub-assembly.

    2. A01VVF4

      Disconnect the fuel pump harness connector to remove the fuel pump harness from the fuel pump.

    3. A01VV7R

      Remove the O-ring from the fuel pump.

    4. A01VW9E

      Remove the fuel pump spacer from the fuel pump.