U881E AUTOMATIC TRANSMISSION / TRANSAXLE SERVICE DATA

Line pressure (Fluid temperature): 50 to 80°C (122 to 176°F)

At stall speed (Throttle valve fully open)

D

1560 to 1750 kPa

(15.9 to 17.8 kgf/cm2, 226 to 254 psi)

R

1750 to 2050 kPa

(17.8 to 20.9 kgf/cm2, 254 to 297 psi)

Engine stall speed D and R 2250 to 2550 rpm
Time lag N → D Less than 1.2 seconds
N → R Less than 1.5 seconds
Shift schedule
D, 8
Throttle valve fully open 1 → 2 45 to 55 km/h (28 to 34 mph)
2 → 3 80 to 90 km/h (50 to 56 mph)
3 → 4 125 to 140 km/h (78 to 87 mph)
4 → 5 160 to 175 km/h (99 to 109 mph)
5 → 6 195 to 205 km/h (121 to 127 mph)
6 → 7 245 to 255 km/h (152 to 158 mph)
7 → 8 305 to 310 km/h (190 to 193 mph)
Throttle valve opening 6% 1 → 2 5 to 15 km/h (3 to 9 mph)
2 → 3 15 to 25 km/h (9 to 16 mph)
3 → 4 25 to 35 km/h (16 to 22 mph)
4 → 5 30 to 40 km/h (19 to 25 mph)
5 → 6 40 to 50 km/h (25 to 31 mph)
6 → 7 65 to 75 km/h (40 to 47 mph)
7 → 8 75 to 80 km/h (47 to 50 mph)
Manual down shift permission speed
7, 6, 5, 4, 3, 2, 1 gear range 8 → 7 295 to 305 km/h (183 to 190 mph)
7 → 6 240 to 250 km/h (149 to 155 mph)
6 → 5 195 to 205 km/h (121 to 127 mph)
5 → 4 160 to 170 km/h (99 to 106 mph)
4 → 3 130 to 140 km/h (81 to 87 mph)
3 → 2 80 to 95 km/h (50 to 59 mph)
2 → 1 25 to 35 km/h (16 to 22 mph)

Note


  • Perform the test with the air conditioning off.

  • Do not perform the stall test for longer than 5 seconds.

Valve Body Assembly
Shift Solenoid Valve S1
Tester Connection Condition Specified Condition
Shift solenoid valve S1 connector terminal - Shift solenoid valve S1 body 20°C (68°F) 11 to 15 Ω
Measurement Condition Specified Condition

Battery positive (+) → Terminal of the shift solenoid valve S1 connector

Battery negative (-) → Shift solenoid valve S1 body

The shift solenoid valve S1 moves and makes an operating sound
Shift Solenoid Valve S2
Tester Connection Condition Specified Condition
Shift solenoid valve S2 connector terminal - Shift solenoid valve S2 body 20°C (68°F) 11 to 15 Ω
Measurement Condition Specified Condition

Battery positive (+) → Terminal of the shift solenoid valve S2 connector

Battery negative (-) → Shift solenoid valve S2 body

The shift solenoid valve S2 moves and makes an operating sound
Shift Solenoid Valve SLU
Tester Connection Condition Specified Condition
1 - 2 20°C (68°F) 5.0 to 5.6 Ω
Measurement Condition Specified Condition

Battery positive (+) → Terminal 2 of the shift solenoid valve SLU connector

Battery negative (-) → Terminal 1 of the shift solenoid valve SLU connector

The shift solenoid valve SLU moves and makes an operating sound
Shift Solenoid Valve SL1
Tester Connection Condition Specified Condition
1 - 2 20°C (68°F) 5.0 to 5.6 Ω
Measurement Condition Specified Condition

Battery positive (+) → Terminal 2 of the shift solenoid valve SL1 connector

Battery negative (-) → Terminal 1 of the shift solenoid valve SL1 connector

The shift solenoid valve SL1 moves and makes an operating sound
Shift Solenoid Valve SL2
Tester Connection Condition Specified Condition
1 - 2 20°C (68°F) 5.0 to 5.6 Ω
Measurement Condition Specified Condition

Battery positive (+) → Terminal 2 of the shift solenoid valve SL2 connector

Battery negative (-) → Terminal 1 of the shift solenoid valve SL2 connector

The shift solenoid valve SL2 moves and makes an operating sound
Shift Solenoid Valve SL3
Tester Connection Condition Specified Condition
1 - 2 20°C (68°F) 5.0 to 5.6 Ω
Measurement Condition Specified Condition

Battery positive (+) → Terminal 2 of the shift solenoid valve SL3 connector

Battery negative (-) → Terminal 1 of the shift solenoid valve SL3 connector

The shift solenoid valve SL3 moves and makes an operating sound
Shift Solenoid Valve SL4
Tester Connection Condition Specified Condition
1 - 2 20°C (68°F) 5.0 to 5.6 Ω
Measurement Condition Specified Condition

Battery positive (+) → Terminal 2 of the shift solenoid valve SL4 connector

Battery negative (-) → Terminal 1 of the shift solenoid valve SL4 connector

The shift solenoid valve SL4 moves and makes an operating sound
Shift Solenoid Valve SL5
Tester Connection Condition Specified Condition
1 - 2 20°C (68°F) 5.0 to 5.6 Ω
Measurement Condition Specified Condition

Battery positive (+) → Terminal 2 of the shift solenoid valve SL5 connector

Battery negative (-) → Terminal 1 of the shift solenoid valve SL5 connector

The shift solenoid valve SL5 moves and makes an operating sound
Shift Solenoid Valve SLT
Tester Connection Condition Specified Condition
1 - 2 20°C (68°F) 5.0 to 5.6 Ω
Measurement Condition Specified Condition

Battery positive (+) → Terminal 2 of the shift solenoid valve SLT connector

Battery negative (-) → Terminal 1 of the shift solenoid valve SLT connector

The shift solenoid valve SLT moves and makes an operating sound
Park / Neutral Position Switch
Park/Neutral Position Switch Assembly
Tester Connection Condition Specified Condition

1 (RB) - 3 (PL)

4 (B) - 9 (L)

Shift lever in P Below 1 Ω
Shift lever not in P 10 kΩ or higher
1 (RB) - 2 (RL) Shift lever in R Below 1 Ω
Shift lever not in R 10 kΩ or higher

1 (RB) - 8 (NL)

4 (B) - 9 (L)

Shift lever in N Below 1 Ω
Shift lever not in N 10 kΩ or higher
1 (RB) - 7 (DL) Shift lever in D, M, "+" or "-" Below 1 Ω
Shift lever not in D, M, "+" or "-" 10 kΩ or higher
Shift Lever
Shift Lock Control ECU
Wire harness:
Tester Connection Condition Specified Condition
4 (STP) - Body ground Brake pedal depressed 11 to 14 V
Brake pedal released Below 1 V
5 (IG) - Body ground Engine switch on (IG) 11 to 14 V
Engine switch off Below 1 V
1 (E) - Body ground Always Below 1 Ω
Shift lock solenoid:
Tester Connection Condition Specified Condition
4 (P) - 3 (E2) Shift lever in P 10 kΩ or higher
Shift lever not in P Below 1 Ω
1 (SLS+) - 2 (SLS-) Always 112 Ω
Transmission Control Switch (for LHD)
Tester Connection Condition Specified Condition
4 (IG) - 5 (S) Shift lever in M, "+" or "-" Below 1 Ω
Shift lever not in M, "+" or "-" 10 kΩ or higher
3 (SFTU) - 2 (E)

Shift lever held in "+"

(Up-shift)

Below 1 Ω
Shift lever not held in "+" 10 kΩ or higher
1 (SFTD) - 2 (E)

Shift lever held in "-"

(Down-shift)

Below 1 Ω
Shift lever not held in "-" 10 kΩ or higher
Transmission Control Switch (for RHD)
Tester Connection Condition Specified Condition
4 (IG) - 5 (S) Shift lever in M, "+" or "-" Below 1 Ω
Shift lever not in M, "+" or "-" 10 kΩ or higher
1 (SFTU) - 2 (E)

Shift lever held in "+"

(Up-shift)

Below 1 Ω
Shift lever not held in "+" 10 kΩ or higher
3 (SFTD) - 2 (E)

Shift lever held in "-"

(Down-shift)

Below 1 Ω
Shift lever not held in "-" 10 kΩ or higher
Combination Switch
Combination Switch Assembly
NORMAL or NORMAL CUSTOMIZE mode switch:
Tester Connection Condition Specified Condition
8 (B) - 1 (GND) Combination switch pushed and held Below 50 Ω
Combination switch not pushed 10 kΩ or higher
SPORT or SPORT S/S+ mode switch:
Tester Connection Condition Specified Condition
7 (P) - 1 (GND) Combination switch turned and held at SPORT or SPORT S/S+ position Below 50 Ω
Combination switch not turned 10 kΩ or higher
Illumination:
Measurement Condition Specified Condition

Battery positive (+) → Terminal 10 (ILL+)

Battery negative (-) → Terminal 6 (ILL-)

Illuminates
Differential Oil Seal
Front Drive Shaft Oil Seal RH Standard Depth

-0.5 to 0.5 mm

(-0.0197 to 0.0197 in.)

Front Drive Shaft Oil Seal LH Standard Depth

-0.5 to 0.5 mm

(-0.0197 to 0.0197 in.)

Automatic Transaxle Unit
Input Shaft End Play 0.255 to 1.103 mm (0.0100 to 0.0434 in.)
Rear Planetary Sun Gear Sub-assembly Standard Inside Diameter 24.287 to 24.313 mm (0.956 to 0.957 in.)
Maximum Inside Diameter 24.313 mm (0.957 in.)
Front Planetary Gear Assembly

Standard Clearance

(Point (A))

0.2 to 0.6 mm (0.00787 to 0.0236 in.)

Standard Clearance

(Point (B))

0.2 to 0.6 mm (0.00787 to 0.0236 in.)
Rear Planetary Gear Assembly Standard Inside Diameter 33.286 to 33.312 mm (1.31047 to 1.31149 in.)
Maximum Inside Diameter 33.312 mm (1.31149 in.)

Standard Clearance

(Point (A))

0.19 to 0.77 mm (0.00748 to 0.0303 in.)

Standard Clearance

(Point (B))

0.19 to 0.77 mm (0.00748 to 0.0303 in.)
B-1 Brake Piston Rod Stroke Standard Stroke 5.5 to 6.0 mm (0.217 to 0.236 in.)
B-1 Brake Piston Rod Length Mark (Groove) Length (mm (in.))
None 102.8 (4.05)
a 103.05 (4.06)
a, b 103.3 (4.07)
a, b, c 103.55 (4.08)
a, b, c, d 103.8 (4.09)
a, b, c, d, e 104.05 (4.10)
a, b, c, d, e, f 104.3 (4.11)
a, b, c, d, e, f, g 104.55 (4.12)
a, b, c, d, e, f, g, h 104.8 (4.13)
a, b, c, d, e, f, g, h, j 105.05 (4.14)
a, b, c, d, e, f, g, h, j, k 105.3 (4.15)
Clutch Return with Retainer Spring Sub-assembly Standard Free Length 14.62 mm (0.576 in.)
1st and Reverse Brake Return Spring Sub-assembly Standard Free Length 19.01 mm (0.748 in.)
Under Drive Return with Retainer Spring Sub-assembly Standard Free Length 17.26 mm (0.680 in.)
Forward Clutch Return Spring Sub-assembly Standard Free Length 15.38 mm (0.606 in.)
Clearance of C-3 Clutch Pack Clearance 0.3 to 0.5 mm (0.0118 to 0.0197 in.)
Reverse Clutch Flange Thickness Part Number Mark Thickness (mm (in.))
35649-48010 P 2.8 (0.110)
35649-48020 Q 2.9 (0.114)
35649-48090 1 2.95 (0.116)
35649-48030 R 3.0 (0.118)
35649-48100 2 3.05 (0.120)
35649-48040 S 3.1 (0.122)
35649-48110 A 3.15 (0.124)
35649-48050 T 3.2 (0.126)
35649-48060 U 3.3 (0.130)
35649-48070 W 3.4 (0.134)
35649-48080 X 3.5 (0.138)
Clearance of C-4 Clutch Pack Clearance 0.4 to 0.6 mm (0.0157 to 0.0236 in.)
No. 1 Underdrive Clutch Flange Thickness Part Number Mark Thickness (mm (in.))
34265-48010 0 3.0 (0.118)
34265-48020 1 3.1 (0.122)
34265-48100 A 3.15 (0.124)
34265-48030 2 3.2 (0.126)
34265-48110 B 3.25 (0.128)
34265-48040 3 3.3 (0.130)
34265-48120 C 3.35 (0.132)
34265-48050 4 3.4 (0.134)
34265-48060 5 3.5 (0.138)
34265-48070 6 3.6 (0.142)
34265-48080 7 3.7 (0.146)
34265-48090 8 3.8 (0.150)
Clearance of C-1 Clutch Piston Stroke 1.0 to 1.2 mm (0.0394 to 0.0472 in.)
Forward Clutch Flange Thickness Part Number Thickness (mm (in.))
35635-48010 4.1 (0.161)
35635-48020 4.2 (0.165)
35635-48030 4.3 (0.169)
35635-48040 4.4 (0.173)
35635-48090 4.45 (0.175)
35635-48050 4.5 (0.177)
35635-48100 4.55 (0.179)
35635-48060 4.6 (0.181)
35635-48110 4.65 (0.183)
35635-48070 4.7 (0.185)
Clearance of No. 2 Brake Pack Clearance 0.5 to 0.7 mm (0.0197 to 0.0276 in.)
1st and Reverse Brake Flange Thickness Part Number Mark Thickness (mm (in.))
35676-48020 47 4.7 (0.185)
35676-48030 48 4.8 (0.189)
35676-48040 49 4.9 (0.193)
35676-48050 50 5.0 (0.197)
35676-48060 51 5.1 (0.201)
35676-48070 52 5.2 (0.205)
35676-48080 53 5.3 (0.209)
35676-48090 54 5.4 (0.213)
Clearance of C-2 Clutch Piston Stroke 0.6 to 0.8 mm (0.0236 to 0.0315 in.)
Direct Clutch Flange Thickness Part Number Thickness (mm (in.))
35675-48010 2.5 (0.0984)
35675-48020 2.6 (0.102)
35675-48030 2.7 (0.106)
35675-48040 2.8 (0.110)
35675-48090 2.85 (0.112)
35675-48050 2.9 (0.114)
35675-48100 2.95 (0.116)
35675-48060 3.0 (0.118)
35675-48110 3.05 (0.120)
35675-48070 3.1 (0.122)
35675-48080 3.2 (0.126)

Tight Plug

(Counter Driven Gear Side)

Standard Depth 12.8 to 13.65 mm (0.504 to 0.537 in.)

Tight Plug

(Differential Drive Pinion Side)

Standard Depth 25.3 to 26.15 mm (0.996 to 1.03 in.)
Pinion and Counter Driven Gear Sub-assembly Preload Turning Torque 0.9 to 3.5 N*m (9 to 36 kgf*cm, 8 to 31 in.*lbf)
Shim Thickness Part Number Mark Thickness (mm (in.))
90564-57035 CA 1.19 (0.0469)
90564-57036 CB 1.22 (0.0480)
90564-57037 CC 1.25 (0.0492)
90564-57038 CD 1.28 (0.0504)
90564-57039 CE 1.31 (0.0516)
90564-57040 CF 1.34 (0.0528)
90564-57041 CG 1.37 (0.0539)
90564-57042 CH 1.40 (0.0551)
90564-57043 CJ 1.43 (0.0563)
90564-57044 CK 1.46 (0.0575)
90564-57045 CL 1.49 (0.0587)
90564-57046 CM 1.52 (0.0598)
90564-57047 CN 1.55 (0.0610)
90564-57048 CP 1.58 (0.0622)
90564-57049 CR 1.61 (0.0634)
90564-57050 CS 1.64 (0.0646)
90564-57051 CT 1.67 (0.0657)
90564-57052 CU 1.70 (0.0669)
90564-57053 CV 1.73 (0.0681)
90564-57054 CW 1.76 (0.0693)
90564-57055 CX 1.79 (0.0705)
90564-57056 CY 1.82 (0.0717)
90564-57057 CZ 1.85 (0.0728)
90564-57058 DA 1.88 (0.0740)
90564-57059 DB 1.91 (0.0752)
90564-57060 DC 1.94 (0.0764)
90564-57061 DD 1.97 (0.0776)
90564-57062 DE 2.00 (0.0787)
90564-57063 DF 2.03 (0.0799)
90564-57064 DG 2.06 (0.0811)
90564-57065 DH 2.09 (0.0823)
90564-57066 DJ 2.12 (0.0835)
90564-57067 DK 2.15 (0.0846)
90564-57068 DL 2.18 (0.0858)
90564-57069 DM 2.21 (0.0870)
Manual Valve Lever Shaft Oil Seal Standard Depth -0.3 to 0.4 mm (-0.0118 to 0.0157 in.)
Front Drive Shaft Oil Seal LH Standard Depth -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)
Front Drive Shaft Oil Seal RH Standard Depth -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)
Torque Converter and Drive Plate
Drive Plate and Ring Gear Sub-assembly Maximum Runout 0.30 mm (0.0118 in.)
Oil Pump
Clearance of Front Oil Pump Body and Gear Sub-assembly
Body Clearance Standard Clearance 0.12 to 0.17 mm (0.00472 to 0.00669 in.)
Maximum Clearance 0.17 mm (0.00669 in.)
Side Clearance Standard Side Clearance 0.025 to 0.04 mm (0.000984 to 0.00157 in.)
Maximum Side Clearance 0.04 mm (0.00157 in.)
Front Oil Pump Drive Gear Thickness Part Number Mark Thickness (mm (in.))
35321-48010 A

10.285 to 10.291

(0.40492 to 0.40516)

35321-48020 B

10.292 to 10.298

(0.40520 to 0.40543)

35321-48030 C

10.299 to 10.305

(0.40547 to 0.40571)

35321-48040 D

10.306 to 10.312

(0.40575 to 0.40598)

Front Oil Pump Driven Gear Thickness Part Number Mark Thickness (mm (in.))
35322-48010 A

10.285 to 10.291

(0.40492 to 0.40516)

35322-48020 B

10.292 to 10.298

(0.40520 to 0.40543)

35322-48030 C

10.299 to 10.305

(0.40547 to 0.40571)

35322-48040 D

10.306 to 10.312

(0.40575 to 0.40598)

Front Oil Pump Body Sub-assembly Standard Inside Diameter 43.135 to 43.160 mm (1.69822 to 1.69921 in.)
Maximum Inside Diameter 43.160 mm (1.69921 in.)
Stator Shaft Assembly Standard Inside Diameter 22.500 to 22.526 mm (0.88583 to 0.88685 in.)
Maximum Inside Diameter 22.526 mm (0.88685 in.)
Front Oil Pump Oil Seal Standard Depth -0.2 to 0.2 mm (-0.00787 to 0.00787 in.)
Differential Case
Differential Side Bearing Preload Turning Torque 0.3 to 1.8 N*m (3 to 18 kgf*cm, 3 to 16 in.*lbf)
Shim Thickness Part Number Mark Thickness (mm (in.))
90564-54088 10 1.10 (0.0433)
90564-54115 11 1.13 (0.0445)
90564-54116 12 1.16 (0.0457)
90564-54117 13 1.19 (0.0469)
90564-54118 14 1.22 (0.0480)
90564-54119 15 1.25 (0.0492)
90564-54120 16 1.28 (0.0504)
90564-54121 17 1.31 (0.0516)
90564-54122 18 1.34 (0.0528)
90564-54123 19 1.37 (0.0539)
90564-54124 20 1.40 (0.0551)
90564-54125 21 1.43 (0.0563)
90564-54126 22 1.46 (0.0575)
90564-54127 23 1.49 (0.0587)
90564-54128 24 1.52 (0.0598)
90564-54129 25 1.55 (0.0610)
90564-54130 26 1.58 (0.0622)
90564-54131 27 1.61 (0.0634)
90564-54132 28 1.64 (0.0646)
90564-54133 29 1.67 (0.0657)
90564-54134 30 1.70 (0.0669)
90564-54135 31 1.73 (0.0681)
90564-54136 32 1.76 (0.0693)
90564-54137 33 1.79 (0.0705)
90564-54138 34 1.82 (0.0717)
90564-54139 35 1.85 (0.0728)
90564-54140 36 1.88 (0.0740)
90564-54141 37 1.91 (0.0752)
90564-54142 38 1.94 (0.0764)
90564-54143 39 1.97 (0.0776)
90564-54144 40 2.00 (0.0787)
Front Drive Shaft Oil Seal LH Standard Depth -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)
Front Drive Shaft Oil Seal RH Standard Depth -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)
Automatic Transaxle Fluid as Reference
Dry fill 7.3 liters (7.7 US qts, 6.4 Imp. qts) Toyota Genuine ATF WS