HEADLIGHT CLEANER ACTUATOR INSTALLATION

PROCEDURE

1. INSTALL WASHER BRACKET NO.2

   Tech Tips

   When installing the No. 2 washer bracket, heat the front bumper cover and No. 2 washer bracket using an infrared light.

   Heating Temperature
   Item Temperature Front Bumper Cover 20 to 30°C (68 to 86°F) 3 to 5 minutes No. 2 washer bracket 20 to 30°C (68 to 86°F) 3 to 5 minutes

   Note

   Do not heat the front bumper cover and No. 2 washer bracket excessively.

   
   

   1. Clean the vehicle body surface.

      
      

      1. Using an infrared light, heat the front bumper cover.

      2. Using a piece of cloth, rub the adhesive off the front bumper cover.

         Note

         
         

         • Installing the No. 2 washer bracket while any of the old double-sided tape remains could result in adhesion failure, so continue cleaning until the old tape is fully removed.

         • Removing the tape with a tool such as a screwdriver will damage the surface and cause adhesion failure, so use a piece of cloth or similar to clean away the old tape.

      3. Using a non-residue solvent, clean the attachment surface.

   2. Using a protective tape, cover the installation hole of headlight washer actuator sub-assembly.

   3. 

      *a	Mark-off Line
      *b	Installation Hole of Headlight Washer Actuator Sub-assembly
      	Area to Apply Primer

      Apply primer.

      
      

      1. Using a brush or felt, apply primer to the area within the mark-off line.

         Note

         
         

         • If the brush or felt is dirty or hardened, replace it with a new one.

         • If primer adheres, it may leave faint stains, so when using a liquid type primer, protect the painted areas with tape.

         • Do not touch the surface with the primer applied until applying the tape.

         • Do not allow the primer to adhere to any painted surfaces.

   4. Allow the primer to dry thoroughly.

      Suggested drying time
      10 minutes or more (at 23 °C (73 °F))

   5. After the primer is dry to the touch, remove the protective tape.

   6. Remove the peeling paper from a new No. 2 washer bracket.

   7. 

      *a	Mark-off Line
      	No. 2 Headlight Cleaner Tape
      	Front Bumper Cover

      Align the No. 2 washer bracket with the mark-off line of the front bumper cover as shown in the illustration.

      Note

      Press the No. 2 washer bracket firmly to install it.

      Standard Measurement
      Area Measurement A 0.3 mm (0.012 in.)

2. INSTALL NO. 1 HEADLIGHT CLEANER BRACKET

   Tech Tips

   Use the same procedure as for the No. 2 washer bracket.

3. INSTALL HEADLIGHT WASHER ACTUATOR SUB-ASSEMBLY LH

   
   

   1. Install the spring nut to the headlight washer actuator sub-assembly LH.

   2. Engage the guide and claws as shown in the illustration.

      

      Install in this Direction (1)

      Install in this Direction (2)

   3. Install the headlight washer actuator sub-assembly LH with the screw.

      Torque:

      4.6 N*m  { 47 kgf*cm, 41 in.*lbf }

   4. 

      Push

      Engage the claw to connect the headlight cleaner hose as shown in the illustration.

4. INSTALL HEADLIGHT WASHER ACTUATOR SUB-ASSEMBLY RH

   Tech Tips

   Use the same procedure as for the LH side.

5. INSTALL HEADLIGHT WASHER COVER LH

   Click here

6. INSTALL HEADLIGHT WASHER COVER RH

   Tech Tips

   Use the same procedure as for the LH side.

7. INSTALL FRONT BUMPER ASSEMBLY

   Click here