FRONT DOOR DISASSEMBLY

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the front door disassembly/reassembly are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replacement Part or Procedure Necessary Procedure Effects/Inoperative when not Performed Link
Disconnect cable fromnegative battery terminal Memorize steering angle neutral point Parking assist monitor system

Click here

Lane departure alert system (w/ Steering Control)

Click here

Pre-collision system
Adaptive high beam system
Reset power trunk lid Power trunk lid system

Click here


  • Front door window regulator sub-assembly

  • Front door glass sub-assembly

  • Front door glass run

 Initialize Power Window Control System

  • Auto up and down function

  • Jam protection function

  • Remote control function

  • Key-off operation function

  • Catch protection function

  • Window open warning function

Click here

Tech Tips


  • Use the same procedure for the RHD and LHD vehicles.

  • The procedure listed below is for the LHD vehicles.

  • Use the same procedures for both the LH and RH sides.

  • The procedure described below is for the LH side.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

    Click here

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Click here

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  3. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG


    1. B002D4SC01
      B002C8N Remove in this Direction

      Using a moulding remover A, disengage the claws to remove the front door inside handle bezel plug as shown in the illustration.

  4. REMOVE FRONT DOOR HOLE COVER

    B002DJF

    1. Remove the front door hole cover.

  5. REMOVE FRONT ARMREST BASE UPPER PANEL


    1. B002ELT

      Disengage the clips and claws.

    2. Disconnect the connector to remove the front armrest base upper panel.

  6. REMOVE COURTESY LIGHT ASSEMBLY

    Click here

  7. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY


    1. B002DE4C01
      B002D0A Place Hands Here
      B002C8N Remove in this Direction

      Remove the 3 screws.

    2. Disengage the clips as shown in the illustration.

    3. B002CPMC01
      *a Reference Boss
      *b Protective Tape

      Disengage the reference boss in the direction indicated by the arrow in the illustration.

    4. Using a screwdriver with its tip wrapped in protective tape, disengage the claws.

    5. Disconnect each connector.

    6. B002DO1C01
      *1 Front Door Inside Locking Cable Assembly
      *2 Front Door Lock Remote Control Cable Assembly

      Disconnect the front door lock remote control cable assembly and front door inside locking cable assembly to remove the front door trim board sub-assembly.

  8. REMOVE FRONT SEAT SLIDE SWITCH BEZEL

    Click here

  9. REMOVE SEAT MEMORY SWITCH

    Click here

  10. REMOVE FRONT DOOR INSIDE HANDLE ILLUMINATION LIGHT ASSEMBLY

    Click here

  11. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. B002DQE

      Remove the 15 screws and front door inside handle sub-assembly together with the front door trim ornament sub-assembly and No. 1 interior illumination light assembly.

    2. B002DNT

      Remove the screw.

    3. Disengage the claw to remove the front door inside handle sub-assembly.

  12. REMOVE FRONT DOOR TRIM ORNAMENT SUB-ASSEMBLY


    1. B002C6D

      Disengage the claws to remove the front door trim ornament sub-assembly from the No. 1 interior illumination light assembly.

  13. REMOVE FRONT DOOR TRIM SEAL


    1. B002E75

      Using a clip remover, disengage the clips to remove the front door trim seal.

  14. REMOVE NO. 1 FRONT DOOR STIFFENER CUSHION


    1. B002EFU

      Remove the No. 1 front door stiffener cushion.

  15. REMOVE FRONT DOOR TRIM COVER


    1. B002CHN

      Disengage the clips to remove the front door trim cover.

  16. REMOVE DOOR FRAME GARNISH

    B002F1F

    1. Disengage the clips to remove the door frame garnish.

  17. REMOVE FRONT DOOR GLASS INNER WEATHERSTRIP


    1. B002D7EC01
      B002C8N Remove in this Direction

      Remove the front door glass inner weatherstrip as shown in the illustration.

  18. REMOVE FRONT DOOR ARMREST SET BRACKET


    1. B002DBN

      Remove the 2 screws and front door armrest set bracket.

  19. REMOVE FRONT DOOR SERVICE HOLE COVER


    1. B002COO

      Pull out the front door lock remote control cable assembly and front door inside locking cable assembly from the front door service hole cover and remove the front door service hole cover.

      Note

      Remove any remaining butyl tape from the front door panel sub-assembly.

  20. REMOVE NO. 2 FRONT DOOR SERVICE HOLE COVER

    Click here

  21. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY

    Click here

  22. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY


    1. Connect the power window regulator master switch assembly.

    2. Connect the cable to the negative (-) battery terminal.

    3. Move the front door glass sub-assembly so that the door glass bolts can be seen.

    4. Disconnect the cable from the negative (-) battery terminal.

    5. Disconnect the power window regulator master switch assembly.

    6. B002ERA

      Remove the 2 bolts.

      Note

      After the bolts are removed, do not allow the front door glass sub-assembly to fall.

    7. B002DWLC01
      B002C8N Remove in this Direction (1)
      B002E01 Remove in this Direction (2)

      Remove the front door glass sub-assembly as shown in the illustration.

      Note

      Do not damage the front door glass sub-assembly.

  23. REMOVE FRONT DOOR GLASS RUN


    1. B002ETO

      Remove the front door glass run.

  24. REMOVE FRONT DOOR BELT MOULDING

    Click here

  25. REMOVE FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY


    1. B002E3HC01
      *a Temporary Bolt

      Disconnect the connector.

    2. Loosen the temporary bolt.

      Note

      Do not remove the temporary bolt. If the temporary bolt is removed, the front door window regulator sub-assembly may fall and cause damage.

    3. Remove the 5 bolts and front door window regulator sub-assembly.

    4. Remove the temporary bolt from the front door window regulator sub-assembly.

  26. REMOVE FRONT MULTIPLEX NETWORK DOOR ECU

    Click here

  27. REMOVE OUTER MIRROR PROTECTOR

    Click here

  28. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY

    Click here

  29. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY


    1. B002CKS

      Remove the 2 bolts.

    2. Disengage the guide to remove the front door rear lower frame sub-assembly.

  30. REMOVE NO. 2 FRONT DOOR STIFFENER CUSHION


    1. B002CFNC01
      *a Double-sided Tape

      Remove the 2 bolts.

    2. Remove the double-sided tape and No. 2 front door stiffener cushion.

      Note

      Remove any remaining double-side tape from the front door panel sub-assembly.

  31. REMOVE FRONT DOOR LOCK CYLINDER ASSEMBLY (for Driver Side)


    1. B002EM6C01
      *1 Hole Plug
      B002C8N Remove in this Direction

      Remove the hole plug.

    2. Using a T30 "TORX" socket wrench, loosen the screw.

    3. Remove the front door lock cylinder assembly as shown in the illustration.

  32. REMOVE FRONT DOOR OUTSIDE HANDLE COVER LH (for Driver Side)


    1. B002DD7

      Disengage the claws to remove the front door outside handle cover LH.

  33. REMOVE FRONT DOOR OUTSIDE HANDLE COVER RH (for Front Passenger Side)


    1. B002D1PC01
      *1 Hole Plug
      B002C8N Remove in this Direction

      Remove the hole plug.

    2. Using a T30 "TORX" socket wrench, loosen the screw.

    3. Remove the front door outside handle cover RH as shown in the illustration.

  34. REMOVE FRONT DOOR LOCK ASSEMBLY

    Click here

  35. REMOVE FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY

    Click here

  36. REMOVE FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY

    Click here

  37. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY


    1. B002DZ8C01
      *a Protective Tape
      B002C8N Remove in this Direction

      Using a screwdriver with its tip wrapped in protective tape, disengage the claws of the connector cover in the direction indicated by the arrow in the illustration to disconnect the connector cover.

    2. B002EM5C01
      *a Protective Tape

      Using a screwdriver with its tip wrapped in protective tape, disconnect the connector.

    3. B002CIOC01
      *a Holder
      B002C8N Remove in this Direction

      Disengage the holder as shown in the illustration.

    4. B002EMSC01
      B002C8N Remove in this Direction

      Remove the front door outside handle assembly as shown in the illustration.

  38. REMOVE FRONT DOOR FRONT OUTSIDE HANDLE PAD


    1. B002C6JC01
      B002C8N Remove in this Direction

      Disengage the claws to remove the front door front outside handle pad.

  39. REMOVE FRONT DOOR REAR OUTSIDE HANDLE PAD


    1. B002D22C01
      B002C8N Remove in this Direction

      Disengage the claws to remove the front door rear outside handle pad.

  40. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    1. B002EN2C01
      B002C8N Remove in this Direction

      Using a T30 "TORX" socket wrench, loosen the screw.

    2. Separate the front door outside handle frame sub-assembly as shown in the illustration.

    3. B002EVK

      Disengage the clamps to remove the front door outside handle frame sub-assembly from the wire harness.

  41. REMOVE FRONT DOOR LOCK OPEN ROD


    1. B002CAGC02
      *a Snap

      Disconnect the snap to remove the front door lock open rod from the front door outside frame sub-assembly as shown in the illustration.

  42. REMOVE NO. 2 FRONT DOOR WEATHERSTRIP


    1. B002CJ3

      Using a clip remover, disengage the clips to remove the No. 2 front door weatherstrip.

  43. REMOVE FRONT DOOR PANEL CUSHION


    1. B002CZI

      Remove the front door panel cushion.

  44. REMOVE FRONT DOOR DUST PROOF SEAL

    B002DIT

    Tech Tips

    Use the same procedure for all front door dust proof seals.


    1. Disengage the claw to remove the front door dust proof seal.

  45. REMOVE FRONT DOOR CHECK ASSEMBLY


    1. B002E8D

      Remove the bolt, 2 nuts and front door check assembly.

  46. REMOVE FRONT DOOR WEATHERSTRIP


    1. B002CXB

      Disengage the clips to remove the front door weatherstrip.

  47. REMOVE FRONT DOOR REAR BELT MOULDING END COVER

    Click here

  48. REMOVE FRONT DOOR REAR WINDOW FRAME MOULDING

    Click here

  49. REMOVE FRONT DOOR FRONT LOWER FRAME UPPER COVER

    Click here

  50. REMOVE FRONT DOOR OUTSIDE MOULDING SUB-ASSEMBLY

    Click here

  51. REMOVE FRONT DOOR PANEL SUB-ASSEMBLY


    1. B002CJ5

      Disengage the clamps of the front door wire.

    2. B002CAM

      Remove the 2 bolts and disconnect the front door wire from the front door panel sub-assembly.

    3. B002CDF

      Remove the 4 bolts and front door panel sub-assembly.

      CAUTION:

      Be sure to perform this procedure with 2 or more persons as the part is very heavy.

  52. REMOVE NO. 3 FRONT DOOR WEATHERSTRIP


    1. B002ERX

      Remove the 4 clips and No. 3 front door weatherstrip.