BACK WINDOW GLASS INSTALLATION

PROCEDURE


  1. CLEAN BACK WINDOW GLASS


    1. When reusing the back window glass:


      1. B002EVP

        Using a scraper, remove the damaged stoppers, dam and adhesive sticking to the back window glass.

    2. Clean the outer circumference of the glass with non-residue solvent.

      Note


      • Do not touch the glass surface after cleaning it.

      • Be careful not to damage the glass.

      • Even if using new glass, clean the glass with non-residue solvent.

  2. INSTALL NO. 1 BACK WINDOW GLASS STOPPER (for 2-piece Type)


    1. B002EWV

      Install 2 new No. 1 back window glass stoppers to the vehicle body as shown in the illustration.

      Tech Tips

      Only 2-piece type back window glass stoppers are provided as supply parts. Use 2-piece type back window glass stoppers as replacements even if a 1-piece type was originally installed.

  3. INSTALL NO. 2 BACK WINDOW GLASS STOPPER (for 2-piece Type)


    1. Using a brush or sponge, apply primer G to the contact surface of the No. 2 back window glass stopper.

      Note


      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      • Do not apply too much primer G.

    2. Install 2 new No. 2 back window glass stoppers onto the back window glass as shown in the illustration.

      B002DUPC02
      *1 Back Window Glass - -
      *a Back Side *b Ceramic Notch
      *c Ceramic Line - -
      Standard Dimension
      Area Specified Condition
      a 40.0 mm (1.57 in.)
      b 14.7 mm (0.579 in.)

      Tech Tips

      Only 2-piece type back window glass stoppers are provided as supply parts. Use 2-piece type back window glass stoppers as replacements even if a 1-piece type was originally installed.

  4. INSTALL BACK WINDOW OUTSIDE MOULDING


    1. Using a brush or sponge, apply primer G to the contact surface of the back window outside moulding.

      Note


      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      • Do not apply too much primer G.

    2. Remove the peeling paper from the new back window outside moulding.

    3. B002CSVC01
      *a Back Side

      Install the back window outside moulding, as shown in the illustration.

      Standard Dimension
      Area Specified Condition
      a 7.9 mm (0.311 in.)

  5. INSTALL BACK WINDOW GLASS DAM KIT


    1. Using a brush or sponge, apply primer G to the contact surface of the back window glass dam kit.

      Note


      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      • Do not apply too much primer G.

    2. Remove the peeling paper from the new adhesive part of the dam kit.

    3. Install the new back window glass dam kit (adhesive side) to the glass (primer G area), but exclude the area above the notches on the upper part of the glass.

      B002CAQC02
      *a Back Side *b Ceramic Notch
      Standard Dimension
      Area Specified Condition
      a 10.9 mm (0.429 in.)

  6. INSTALL BACK WINDOW GLASS


    1. Clean and shape the contact surface of the vehicle body.


      1. B002EK7C52
        B002CL1 Adhesive

        Using a knife, cut away excess adhesive on the contact surface of the vehicle body as shown in the illustration.

        Note

        Leave as much adhesive on the vehicle body as possible.

      2. Clean the contact surface of the vehicle body with a piece of cloth saturated with non-residue solvent.

    2. Position the glass.


      1. Using suction cups, place the glass in the correct position.

      2. Check that the entire contact surface of the glass rim is perfectly even.

      3. B002CINC02
        *a Matchmark

        Place matchmarks on the glass and vehicle body on the locations indicated in the illustration.

        Note

        Check that the stoppers are attached to the vehicle body correctly.

        Tech Tips


        • Placing matchmarks is only necessary when installing new glass. If it is the reused glass, matchmarks should already be present.

        • When reusing the glass, check and correct the matchmark positions.

      4. Using suction cups, remove the glass.

    3. Using a brush, apply primer M to the exposed part of the vehicle body.

      Note


      • Allow the primer M to dry for 3 minutes or more.

      • Do not apply primer M to the adhesive.

      • Throw away any leftover primer M.

      • Do not apply too much primer M.

    4. Using a brush or sponge, apply primer G to the contact surface of the back window glass.

      B002C6WC01
      *a Back Side - -
      B002CL1 Primer G - -
      Standard Dimension
      Area Specified Condition
      a 17.0 mm (0.669 in.)
      b 14.7 mm (0.579 in.)
      c 19.0 mm (0.748 in.)

      Note


      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      • Do not apply too much primer G.

      Tech Tips

      If the primer G is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer G before it dries.

    5. Apply adhesive to the glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive (High modulus Type) or Equivalent

      1. B002D1NC86
        *1 Sealer Gun
        *2 Nozzle

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension
        Area Dimension
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)

        Tech Tips

        After cutting off the tip, use all adhesive within the time written in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the back window glass as shown in the illustration.

        B002DIGC01
        *a Back Side *b Adhesive Center Line
        B002CL1 Adhesive - -
        Standard Dimension
        Area Specified Condition
        a 10.0 mm (0.394 in.)
        b 20.0 mm (0.787 in.)
        c 8.0 mm (0.315 in.)
        d 4.0 mm (0.157 in.)

    6. Install the glass to the vehicle body.


      1. B002EACC18
        *a Matchmark

        Using suction cups, position the glass so that the matchmarks are aligned. Press it in gently along the rim.

        Note


        • Check that the stoppers are attached to the vehicle body correctly.

        • Check that the vehicle body and glass have a small gap between them.

      2. Hold the glass in place securely with protective tape or equivalent until the adhesive hardens.

        Note

        Do not drive the vehicle for the amount of time written in the table below.

        Minimum Time
        Temperature Minimum Time 1 hour 30 minutes Prior to Driving Vehicle
        35°C (95°F) 15 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 8 hours

    7. Connect the connectors.

  7. CHECK FOR LEAKS AND REPAIR


    1. Conduct a leak test after the adhesive has completely hardened.

    2. Seal any leaks with auto glass sealer.

  8. INSTALL ROOF DRIP SIDE CENTER FINISH MOULDING LH

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  9. INSTALL ROOF DRIP SIDE CENTER FINISH MOULDING RH

    Tech Tips

    Use the same procedure as for the LH side.

  10. INSTALL NO. 2 AMPLIFIER ANTENNA ASSEMBLY (w/ Digital Audio Broadcasting Antenna)

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  11. INSTALL AMPLIFIER ANTENNA ASSEMBLY

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  12. INSTALL NO. 2 PACKAGE TRAY TRIM PANEL ASSEMBLY (w/ Rear Sunshade)

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  13. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY

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