WINDSHIELD GLASS INSTALLATION

CAUTION / NOTICE / HINT

Note

When replacing the windshield glass of a vehicle equipped with a forward recognition camera, make sure to use a Lexus genuine part. If a non-Lexus genuine part is used, the forward recognition camera may not be able to be installed due to a missing bracket. Also, the LKA/LDA system, front recognition camera system, dynamic radar cruise control system, pre-crash safety system, adaptive high beam system or automatic high beam system may not operate properly due to a difference in the transmissivity or black ceramic border.

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

PROCEDURE


  1. CLEAN WINDSHIELD GLASS


    1. When reusing the windshield glass:


      1. B002EVP

        Using a scraper, remove the damaged stoppers, dam and adhesive sticking to the windshield glass.

    2. Clean the outer circumference of the glass with non-residue solvent.

      Note


      • Do not touch the glass surface after cleaning it.

      • Be careful not to damage the glass.

      • Even if using new glass, clean the glass with non-residue solvent.

  2. INSTALL NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)

    B002E32

    1. Install 2 new No. 1 windshield glass stoppers to the vehicle body as shown in the illustration.

      Tech Tips

      Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type windshield glass stoppers as replacements even if 1-piece type was originally installed.

  3. INSTALL NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type)


    1. Using a brush or sponge, apply primer G to the contact surface of the No. 2 windshield glass stopper.

      Note


      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      • Do not apply too much primer G.

    2. Install 2 new No. 2 windshield glass stoppers onto the glass as shown in the illustration.

      B002EYJC01
      *1 Windshield Glass - -
      *a Back Side *b Ceramic Notch
      *c Ceramic Line - -
      Standard Dimension
      Area Specified Condition
      a 14.2 mm (0.559 in.)
      b 40.0 mm (1.57 in.)

      Tech Tips

      Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type windshield glass stoppers as replacements even if 1-piece type was originally installed.

  4. INSTALL WINDSHIELD GLASS RETAINER


    1. Using a brush or sponge, apply primer G to the contact surface of the windshield glass retainer.

      Note


      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      • Do not apply too much primer G.

    2. Remove the peeling paper from the new windshield glass retainer.

    3. B002EYIC01
      *a Back Side
      *b Ceramic Notch

      Install 2 windshield glass retainers onto the glass as shown in the illustration.

  5. INSTALL FRONT WINDOW INNER MOULDING COVER RH


    1. Using a brush or sponge, apply primer G to the contact surface of the front window inner moulding cover RH.

      Note


      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      • Do not apply too much primer G.

    2. Remove the peeling paper from the new front window inner moulding cover RH.

    3. B002ED8C01
      *1 Front Window Inner Moulding Cover RH
      *a Back Side
      *b Radius End Point of Windshield Glass

      Install the front window inner moulding cover RH onto the glass as shown in the illustration.

  6. INSTALL FRONT WINDOW INNER MOULDING COVER LH


    1. Using a brush or sponge, apply primer G to the contact surface of the front window inner moulding cover LH.

      Note


      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      • Do not apply too much primer G.

    2. Remove the peeling paper from the new front window inner moulding cover LH.

    3. B002CBHC01
      *1 Front Window Inner Moulding Cover LH
      *a Back Side
      *b Ceramic Notch for the Vehicle Identification Number Plete

      Install the front window inner moulding cover LH onto the glass as shown in the illustration.

  7. INSTALL WINDSHIELD OUTSIDE MOULDING


    1. Using a brush or sponge, apply primer G to the contact surface of the windshield outside moulding.

      Note


      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      • Do not apply too much primer G.

    2. Remove the peeling paper from the new windshield outside moulding.

    3. B002DTNC01
      *a Back Side

      Install the windshield outside moulding onto the windshield glass as shown in the illustration.

      Standard Dimension
      Area Specified Condition
      a 7.2 mm (0.283 in.)

  8. INSTALL WINDOW GLASS ADHESIVE DAM


    1. Using a brush or sponge, apply primer G to the contact surface of the window glass adhesive dam.

      Note


      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      • Do not apply too much primer G.

    2. Remove the peeling paper from the new window glass adhesive dam.

    3. Install the dam (adhesive side) to the glass (primer G area), but exclude the area above the notches on the upper part of the glass.

      B002CBAC01
      *a Back Side *b Ceramic Notch
      *c Dam Center Line - -
      Standard Dimension
      Area Specified Condition
      a 61.0 mm (2.40 in.)

  9. INSTALL WINDSHIELD GLASS SEAL


    1. Using a brush or sponge, apply primer G to the contact surface of the windshield glass seal.

      Note


      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      • Do not apply too much primer G.

    2. Remove the peeling paper from the new windshield glass seal.

    3. Install the windshield glass seal to the windshield glass as shown in the illustration.

      B002C7RC01
      *a Back Side - -
      Standard Dimension
      Area Specified Condition
      a 159.8 mm (6.29 in.)
      b 58.8 mm (2.31 in.)
      c 75.1 mm (2.96 in.)

  10. INSTALL WINDSHIELD GLASS


    1. Clean and shape the contact surface of the vehicle body.


      1. B002EK7C52
        B002CL1 Adhesive

        Using a knife, cut away excess adhesive on the contact surface of the vehicle body as shown in the illustration.

        Note

        Leave as much adhesive on the vehicle body as possible.

      2. Clean the contact surface of the vehicle body with a piece of cloth saturated with non-residue solvent.

    2. Position the glass.


      1. Using suction cups, place the glass in the correct position.

      2. Check that the entire contact surface of the glass rim is perfectly even.

      3. B002C66C02
        *a Matchmark

        Place matchmarks on the glass and vehicle body on the locations indicated in the illustration.

        Note

        Check that the stoppers are attached to the vehicle body correctly.

        Tech Tips


        • Placing matchmarks is only necessary when installing new glass. If it is the reused glass, matchmarks should already be present.

        • When reusing the glass, check and correct the matchmark positions.

      4. Using suction cups, remove the glass.

    3. Using a brush, apply primer M to the exposed part of the vehicle body.

      Note


      • Allow the primer M to dry for 3 minutes or more.

      • Do not apply primer M to the adhesive.

      • Throw away any leftover primer M.

      • Do not apply too much primer M.

    4. Using a brush or sponge, apply primer G to the contact surface of the windshield glass.

      B002EIQC01
      *a Back Side - -
      B002CL1 Primer G - -
      Standard Dimension
      Area Specified Condition
      a 13.0 mm (0.512 in.)
      b 19.0 mm (0.748 in.)

      Note


      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      • Do not apply too much primer G.

      Tech Tips

      If the primer G is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer G before it dries.

    5. Apply adhesive to the glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive (High modulus Type) or Equivalent

      1. B002D1NC86
        *1 Sealer Gun
        *2 Nozzle

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension
        Area Dimension
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)

        Tech Tips

        After cutting off the tip, use all adhesive within the time written in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the windshield glass as shown in the illustration.

        B002DTIC01
        *a Back Side *b Adhesive Center Line
        B002CL1 Adhesive - -
        Standard Dimension
        Area Specified Condition
        a 9.5 mm (0.374 in.)
        b 3.0 mm (0.118 in.)
        c 4.0 mm (0.157 in.)
        d 8.0 mm (0.315 in.)

    6. Install the glass to the vehicle body.


      1. B002EACC17
        *a Matchmark

        Using suction cups, position the glass so that the matchmarks are aligned. Press it in gently along the rim.

      2. Lightly press the outer surface of the glass to ensure that it is securely fit to the vehicle body.

        Note


        • Check that the stoppers are attached to the vehicle body correctly.

        • Check that the vehicle body and glass have a small gap between them.

      3. Hold the glass in place securely with protective tape or equivalent until the adhesive hardens.

        Note

        Do not drive the vehicle for the amount of time written in the table below.

        Minimum Time
        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 1 hour 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

    7. w/ Windshield Deicer System:


      1. Connect the connector.

  11. CHECK FOR LEAK AND REPAIR


    1. Conduct a leak test after the adhesive has completely hardened.

    2. Seal any leaks with auto glass sealer.

  12. INSTALL FORWARD RECOGNITION WITH HEATER HOOD SUB-ASSEMBLY (w/ Lexus Safety System+, w/ Camera Heater)

    Click here

  13. INSTALL FORWARD RECOGNITION CAMERA (w/ Lexus Safety System+)

    Click here

  14. INSTALL FORWARD RECOGNITION LATCH (w/ Lexus Safety System+)

    Click here

  15. INSTALL NO. 1 FORWARD RECOGNITION COVER (w/ Lexus Safety System+)

    Click here

  16. INSTALL NO. 2 FORWARD RECOGNITION COVER (w/ Lexus Safety System+)

    Click here

  17. INSTALL ROOF HEADLINING

    Click here

  18. INSTALL ASSIST GRIP COVER

    Click here

  19. INSTALL ASSIST GRIP SUB-ASSEMBLY

    Click here

  20. INSTALL VISOR HOLDER

    Click here

  21. INSTALL VISOR ASSEMBLY LH

    Click here

  22. INSTALL VISOR ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  23. INSTALL VISOR BRACKET COVER

    Click here

  24. INSTALL RAIN SENSOR (w/ Rain Sensor)

    Click here

  25. INSTALL INNER REAR VIEW MIRROR ASSEMBLY

    Click here

  26. INSTALL MAP LIGHT ASSEMBLY

    Click here

  27. INSTALL FRONT PILLAR GARNISH LH

    Click here

  28. INSTALL FRONT PILLAR GARNISH RH

    Tech Tips

    Use the same procedure described for the LH side.

  29. INSTALL FRONT DOOR OPENING TRIM COVER LH

    Click here

  30. INSTALL FRONT DOOR OPENING TRIM COVER RH

    Tech Tips

    Use the same procedure described for the LH side.

  31. INSTALL FRONT DOOR SCUFF PLATE LH

    Click here

  32. INSTALL FRONT DOOR SCUFF PLATE RH

    Tech Tips

    Use the same procedure described for the LH side.

  33. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

    Click here

  34. INSTALL CENTER ROOF DRIP SIDE FINISH MOULDING LH

    Click here

  35. INSTALL CENTER ROOF DRIP SIDE FINISH MOULDING RH

    Tech Tips

    Use the same procedure described for the LH side.

  36. INSTALL WINDSHIELD OUTSIDE MOULDING LH

    Click here

  37. INSTALL WINDSHIELD OUTSIDE MOULDING RH

    Tech Tips

    Use the same procedure described for the LH side.

  38. ADJUST FORWARD RECOGNITION CAMERA


    1. If the forward recognition camera has been replaced or the windshield glass has been removed and installed, it is necessary to perform Forward Recognition Camera Learning.

      Click here