AIR CONDITIONING UNIT

INSTALL AIR CONDITIONING UNIT

Temporarily install the air conditioning unit to the instrument panel reinforcement assembly with the 3 bolts and 2 screws.

INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY WITH AIR CONDITIONING UNIT

Note

Be sure to support the air conditioning unit assembly when installing it because failure to do so may cause the bracket of the air conditioning unit assembly to break.

Connect the ID code box (immobiliser code ECU) connector.
Engage the guides to temporarily install the instrument panel reinforcement assembly with air conditioning unit as shown in the illustration.

Install in this Direction - -

Using a 12 mm hexagon wrench, tighten the 3 collars as shown in the illustration.

*a	Collar	*b	Vehicle Body
*c	12 mm Hexagon Wrench	-	-

Install the 9 bolts.

Torque:

Bolt A

20 N*m { 204 kgf*cm, 15 ft.*lbf }

Bolt B

21 N*m { 214 kgf*cm, 15 ft.*lbf }
Install the nut.

Torque:

9.8 N*m { 100 kgf*cm, 87 in.*lbf }
Install the 4 nuts and 2 bolts to connect the instrument panel wire.
Engage the clamps.
Connect the 15 connectors.
Install the 4 bolts to connect the 4 ground wires.

Torque:

8.4 N*m { 86 kgf*cm, 74 in.*lbf }

FULLY TIGHTEN AIR CONDITIONING UNIT

Tighten the 3 bolts and 2 screws in the order shown in the illustration.

Torque:

9.8 N*m { 100 kgf*cm, 87 in.*lbf }
Install the 2 bolts.

Torque:

10 N*m { 102 kgf*cm, 7 ft.*lbf }
Install the 2 grommets.

INSTALL INSTRUMENT PANEL SAFETY PAD CAP

*a LH Side

*b RH Side

Install 6 new instrument panel safety pad caps.

INSTALL AIR HOSE

Install the air hose.

INSTALL LOWER DEFROSTER NOZZLE ASSEMBLY

Install in this Direction

Engage the claws to install the lower defroster nozzle assembly as shown in the illustration.

INSTALL NO. 1 AIR DUCT SUB-ASSEMBLY

Install the No. 1 air duct sub-assembly with the clip.

INSTALL NO. 1 CONSOLE BOX DUCT

Install the No. 1 console box duct with the 2 clips.

INSTALL REAR NO. 1 AIR DUCT

Install the rear No. 1 air duct.
Engage the clamps to connect the wire harness.

INSTALL REAR NO. 2 AIR DUCT

Install in this Direction

Engage the claws to install the rear No. 2 air duct as shown in the illustration.
Install the nut.
Install the front floor silencer pad LH and center floor silencer pad LH.
Install in this Direction

Install the front floor carpet assembly to the original position as shown in the illustration.
Engage the clamps.
Install the clip.
Engage the claws.

INSTALL REAR NO. 3 AIR DUCT

Install the rear No. 3 air duct.
Engage the clamps to connect the wire harness.

INSTALL REAR NO. 4 AIR DUCT

Install in this Direction

Engage the claws to install the rear No. 4 air duct as shown in the illustration.
Install the nut.
Install the front floor silencer pad RH and center floor silencer pad RH.
Install in this Direction

Install the front floor carpet assembly to the original position as shown in the illustration.
Engage the clamps.
Engage the claws.

INSTALL REAR NO. 5 AIR DUCT

Install the rear No. 5 air duct with the 2 screws.

Tech Tips

Use the same procedure for both sides.

INSTALL AIR DUCT PLUG

Install in this Direction

Engage the claws to install the air duct plug as shown in the illustration.

Tech Tips

Use the same procedure for both air duct plugs.

INSTALL ACCELERATOR PEDAL

Install the accelerator peda with the 2 bolts.

Torque:

5.4 N*m { 55 kgf*cm, 48 in.*lbf }

INSTALL ACCELERATOR PEDAL PAD

Install in this Direction

Engage the claws to install the accelerator pedal pad.

INSTALL COOLER THERMISTOR

Click here

INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY

Click here

INSTALL ROLL RATE AND VERTICAL ACCELERATION SENSOR (YAWRATE SENSOR)

Click here

INSTALL NO. 2 AIR DUCT SUB-ASSEMBLY

Install the No. 2 air duct sub-assembly with the screw.

INSTALL STEERING COLUMN ASSEMBLY

Click here

INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY

Click here

INSTALL FRONT SEAT ASSEMBLY LH

Click here

INSTALL FRONT SEAT ASSEMBLY RH

Tech Tips

Use the same procedure as for the LH side.

CONNECT INLET HEATER WATER HOSE

*a	View A
*b	Marking (Green)
*c	Clip Installation Angle (75 to 105°)

Connect the inlet heater water hose with the marking (green) facing up and engage the clip within the area shown in the illustration.

Note

Do not apply excessive force to the inlet heater water hose.

CONNECT OUTLET HEATER WATER HOSE

*a	View A
*b	Marking (Green)
*c	Clip Installation Angle (30 to 60°)

Connect the outlet heater water hose with the marking (green) facing up and engage the clip within the area shown in the illustration.

Note

Do not apply excessive force to the outlet heater water hose.

CONNECT COOLER REFRIGERANT LIQUID PIPE A

Remove the vinyl tape from the cooler refrigerant liquid pipe A.

Apply sufficient compressor oil to a new O-ring and fitting surface of the cooler refrigerant liquid pipe A.

Compressor Oil
for HFC-134a (R134a)
ND-OIL 8 or equivalent
for HFO-1234yf (R1234yf)
ND-OIL 12 or equivalent

Install the O-ring to the cooler refrigerant liquid pipe A.

Note

Keep the O-rings and O-ring fitting surfaces free of foreign matter.
Connect the cooler refrigerant liquid pipe A.

CONNECT SUCTION PIPE SUB-ASSEMBLY

Remove the vinyl tape from the suction pipe sub-assembly.

Apply sufficient compressor oil to a new O-ring and fitting surface of the suction pipe sub-assembly.

Compressor Oil
for HFC-134a (R134a)
ND-OIL 8 or equivalent
for HFO-1234yf (R1234yf)
ND-OIL 12 or equivalent

Install the O-ring to the suction pipe sub-assembly.

Note

Keep the O-rings and O-ring fitting surfaces free of foreign matter.
Connect the suction pipe sub-assembly.
Install in this Direction

Rotate the hook connector as shown in the illustration.
Insert the pipe joint into the fitting hole securely and install the bolt.

Torque:

9.8 N*m { 100 kgf*cm, 87 in.*lbf }