FRONT BRAKE REASSEMBLY

PROCEDURE

1. TEMPORARILY TIGHTEN FRONT DISC BRAKE BLEEDER PLUG

   Tech Tips

   Fully tighten the front disc brake bleeder plug after bleeding the system.

2. INSTALL CYLINDER BOOT

   
   

   1. Install a new cylinder boot into the groove of the disc brake piston as shown in the illustration.

      

      *a	Large	*b	Medium
      *c	Small	*d	Do not apply grease
      	Forward Rotational Direction of Front Disc	-	-

      Note

      
      

      • Because there are three cylinder sizes, be sure to use the correct size boot for each disc brake piston as shown in the illustration.

      • Securely install the cylinder boot into the groove of the front disc brake piston.

      • Do not apply any grease to any part where the cylinder boot touches the disc brake cylinder assembly as shown in the illustration.

   2. 

      *1	Cylinder Boot
      *2	Front Disc Brake Piston

      Push in the disc brake piston and install the cylinder boot to the disc brake cylinder assembly.

      Note

      
      

      • Do not forcibly push the disc brake piston into the disc brake cylinder assembly.

      • Securely install the cylinder boot into the groove of the disc brake cylinder assembly.

   3. Use the same procedure to install the remaining cylinder boots.