BRAKE BOOSTER(for RHD) INSTALLATION

PROCEDURE

1. INSTALL CHECK VALVE GROMMET

   
   

   1. Install a new check valve grommet to the brake booster assembly.

2. INSTALL BRAKE VACUUM CHECK VALVE ASSEMBLY

   
   

   1. Install the brake vacuum check valve assembly to the brake booster assembly.

3. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS

   
   

   1. Temporarily install the clevis lock nut and brake master cylinder push rod clevis to the brake booster assembly.

      Note

      Fully tighten the clevis lock nut when adjusting the brake pedal height.

4. INSTALL BRAKE BOOSTER GASKET

   
   

   1. Install a new brake booster gasket to the brake booster assembly.

5. INSTALL BRAKE BOOSTER ASSEMBLY

   
   

   1. Install the brake booster assembly to the vehicle body with the 4 nuts.

      Torque:

      12.7 N*m  { 130 kgf*cm, 9 ft.*lbf }

      Note

      Do not kink or damage the brake lines.

6. INSTALL FRONT NO. 1 BRAKE TUBE

   
   

   1. Engage the clamp to install the front No. 1 brake tube.

7. INSTALL REAR NO. 1 BRAKE TUBE

   
   

   1. Engage the clamp to install the rear No. 1 brake tube.

8. CONNECT UNION TO CHECK VALVE HOSE

   
   

   1. Connect the union to check valve hose to the brake booster assembly, and slide the clip to secure it.

9. INSTALL PUSH ROD PIN

   Click here

10. INSTALL BRAKE PEDAL RETURN SPRING

    
    

    1. Install the brake pedal return spring to the push rod pin and steering column assembly.

11. INSTALL BRAKE ACTUATOR ASSEMBLY WITH BRACKET

    Click here

12. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

    Tech Tips

    Use the same procedure as for LHD.

    Click here

13. BLEED BRAKE SYSTEM

    Click here

14. INSPECT AND ADJUST BRAKE PEDAL

    Click here