FUEL PUMP(for High Pressure) REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the fuel pump with seal sub-assembly removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replacement Part or Procedure Necessary Procedure Effect/Inoperative when not Performed Link
Disconnect cable from negative battery terminal Memorize steering angle neutral point Parking assist monitor system

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LKA/LDA system

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Pre-crash safety system
Adaptive high beam system
Reset power trunk lid Power trunk lid system

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Replacement of fuel pump with seal sub-assembly (for high pressure side) Inspection After Repair

  • Poor idle, etc.

  • Engine start function, etc.

CAUTION:


  • B002CR9

    Never perform work on fuel system components near any possible ignition sources.

  • Vaporized fuel could ignite, resulting in a serious accident.


  • B002EKE

    Do not perform work on fuel system components without first disconnecting the cable from the negative (-) battery terminal.

  • Sparks could cause vaporized fuel to ignite, resulting in a serious accident.

PROCEDURE


  1. DISCHARGE FUEL SYSTEM PRESSURE

    Click here

  2. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

    Click here

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Click here

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  4. DISCONNECT FUEL TUBE SUB-ASSEMBLY

    Note

    Remove any dirt or foreign matter on the fuel tube connector and fuel pipe before performing this work.


    1. Disconnect the fuel tube sub-assembly from the No. 1 fuel pipe sub-assembly.


      1. B002CG3C01
        *a Fuel Tube Connector Cover
        B002DP3 Pull off

        Pull off the fuel tube connector cover.

      2. B002ECUC01
        *a Retainer
        *b Fuel Tube Connector
        *c Nylon Tube
        *d O-ring
        *e Fuel Pipe
        B002DP3 Pinch
        B002CU5 Pull

        Disengage the clamp to disconnect the fuel tube sub-assembly from the engine wire.

      3. Pinch the retainer of the fuel tube connector, and then pull the fuel tube connector off of the fuel pipe.

        Note

        Be sure to disconnect the fuel tube connector by hand.

      4. If the fuel tube connector and fuel pipe are stuck, push and pull the fuel tube connector to release it. Pull the fuel tube connector off of the fuel pipe carefully.

        Note


        • Be sure to disconnect the fuel tube connector by hand.

        • Do not allow any scratches or foreign matter to get on the parts when disconnecting them as the fuel tube connector has O-rings that seal the fuel pipe.

        • Do not forcibly bend, twist or turn the nylon tube.

      5. Check if there is any foreign matter on the sealing surfaces of the disconnected fuel lines. Clean them if necessary.

      6. Cover the disconnected fuel pipe and fuel tube connector with plastic bags to prevent damage and contamination.

  5. REMOVE INTAKE AIR SURGE TANK ASSEMBLY

    Click here

  6. DISCONNECT OUTLET HEATER WATER HOSE

    Click here

  7. DISCONNECT INLET HEATER WATER HOSE

    Click here

  8. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY


    1. B002E5N

      Remove the No. 1 engine cover sub-assembly.

  9. REMOVE NO. 3 COVER SUB-ASSEMBLY


    1. B002DDFC01
      *A for LHD
      *B for RHD
      *1 Engine Wire

      Disengage the clamp to disconnect the engine wire from the wire harness bracket.

    2. B002CPEC01
      *1 No. 2 Engine Wire

      Remove the bolt to disconnect the No. 2 engine wire.

    3. Remove the 2 bolts and wire harness bracket from the cylinder head sub-assembly.

    4. B002CKQ

      Remove the 2 clips and No. 3 cover sub-assembly from the No. 1 fuel pipe sub-assembly.

  10. REMOVE NO. 1 FUEL PIPE SUB-ASSEMBLY


    1. B002DB3

      Remove the 4 bolts and No. 1 fuel pipe sub-assembly.

    2. Remove the 2 gaskets from the No. 1 fuel pipe sub-assembly.

  11. REMOVE NO. 3 FUEL PIPE SUB-ASSEMBLY


    1. B002CB2N01

      Using a 17 mm union nut wrench, loosen the 2 union nuts of the No. 3 fuel pipe sub-assembly.

    2. Loosen the 2 bolts (A).

    3. Remove the bolt (B).

    4. Remove the No. 3 fuel pipe sub-assembly from the fuel delivery pipe LH and fuel pump with seal sub-assembly.

  12. REMOVE NO. 2 FUEL PIPE SUB-ASSEMBLY


    1. B002EOKN01

      Using a 17 mm union nut wrench, loosen the 2 union nuts of the No. 2 fuel pipe sub-assembly.

    2. Loosen the 2 bolts (A).

    3. Remove the bolt (B).

    4. Remove the No. 2 fuel pipe sub-assembly from the fuel delivery pipe RH and fuel pump with seal sub-assembly.

  13. REMOVE FUEL PUMP WITH SEAL SUB-ASSEMBLY (for Bank 1)


    1. B002EJT

      Remove the 2 bolts and fuel pump with seal sub-assembly from the cylinder head cover sub-assembly LH.

    2. B002DZVC01
      *1 Fuel Pump with Seal Sub-assembly
      *2 Fuel Pump Insulator
      *3 Fuel Pump Lifter Assembly
      *4 Fuel Pump Lifter Guide

      Remove the fuel pump lifter guide, fuel pump lifter assembly and fuel pump insulator from the fuel pump with seal sub-assembly.

    3. B002EN6

      Remove the O-ring from the fuel pump sub-assembly.

    4. B002E19C01
      *1 Fuel Pump Spacer Gasket
      *2 O-ring

      Remove the fuel pump spacer gasket from the cylinder head cover sub-assembly LH.

    5. Remove the 2 O-rings from the No. 4 camshaft bearing cap.

  14. REMOVE FUEL PUMP WITH SEAL SUB-ASSEMBLY (for Bank 2)

    Tech Tips

    Use the same procedure as for the bank 1 side.