ENGINE UNIT REASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips

Perform "Inspection After Repair" after removal and installation of the camshaft timing control motor with EDU assembly or the camshaft timing gear assembly.


PROCEDURE


  1. REPLACE TIMING CHAIN COVER STRAIGHT PIN

    Tech Tips

    It is not necessary to remove the straight pins unless they are being replaced.


    1. B002E8IN02
      *1 5.5 to 6.5 mm

      Remove the 4 timing chain cover straight pins.

    2. Using a plastic-faced hammer, tap in new timing chain cover straight pins to the timing chain cover assembly.

      Standard Protrusion
      5.5 to 6.5 mm (0.217 to 0.256 in.)

  2. REPLACE RING PIN

    Tech Tips

    It is not necessary to remove the ring pins unless they are being replaced.


    1. B002DXHN02
      *1 3.6 to 4.6 mm
      *2 7.5 to 8.5 mm

      Remove the 4 ring pins.

    2. Using a plastic-faced hammer, tap in new ring pins to the timing chain cover assembly.

      Standard Protrusion
      Ring Pin A
      7.5 to 8.5 mm (0.295 to 0.335 in.)
      Ring Pin B
      3.6 to 4.6 mm (0.142 to 0.181 in.)

  3. REPLACE STUD BOLT

    Tech Tips

    If a stud bolt is deformed or its threads are damaged, replace it.


    1. B002EDXN02
      *1 9.0 mm (0.354 in.)
      *2 19.0 mm (0.748 in.)

      Using an E6 "TORX" socket wrench, install the 2 stud bolts as shown in the illustration.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

  4. INSTALL OIL DRAIN PIPE SUB-ASSEMBLY


    1. Apply a light coat of engine oil to a new O-ring.

    2. Install the O-ring to the oil drain pipe sub-assembly.

    3. B002DO5

      Install the oil drain pipe sub-assembly with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  5. INSTALL ENGINE REAR OIL SEAL


    1. Apply MP grease to the lip of a new engine rear oil seal.

    2. Place the engine rear oil seal retainer on wooden blocks.

    3. B002E4RC03
      *a Standard Protrusion Height

      Using SST, tap in the engine rear oil seal until its surface is flush with the engine rear oil seal retainer edge.

      SST
      09223-15030
      09950-70010   ( 09951-07100 )
      Standard Protrusion Height
      -1.0 to 0 mm (-0.0394 to 0 in.)

      Note


      • Keep the lip free from foreign matter.

      • Do not tap in the engine rear oil seal at an angle.

  6. INSTALL ENGINE REAR OIL SEAL RETAINER


    1. B002DAJN06
      *1 2.0 to 3.0 mm
      *2 3.5 mm

      Apply seal packing in a continuous line as shown in the illustration.

      Seal Packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Seal Diameter
      2.0 to 3.0 mm (0.0787 to 0.118 in.)
      Application Position from Inside Edge of Retainer
      3.5 mm (0.138 in.)

      Note


      • Remove any oil from the contact surfaces.

      • Install the engine rear oil seal retainer within 3 minutes and tighten the bolts within 15 minutes of applying seal packing.

    2. B002E4W

      Install the engine rear oil seal retainer with the 6 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  7. INSTALL OIL STRAINER SUB-ASSEMBLY


    1. Apply a light coat of engine oil to a new O-ring.

    2. Install the O-ring to the oil strainer sub-assembly.

    3. B002CBG

      Install the oil strainer sub-assembly with the 2 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

      Note

      Make sure that the O-ring is not twisted or damaged.

  8. INSTALL NO. 1 OIL PAN BAFFLE PLATE


    1. B002D93

      Install the No. 1 oil pan baffle plate with the 8 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  9. INSTALL OIL PAN SUB-ASSEMBLY


    1. B002EM7N02
      *1 6.0 mm
      *2 3.0 to 4.0 mm

      Apply seal packing in a continuous line as shown in the illustration.

      Seal Packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Standard Seal Diameter
      3.0 to 4.0 mm (0.118 to 0.157 in.)
      Application Position From Inside Edge of Oil Pan
      6.0 mm (0.236 in.)

      Note


      • Check and clean the bolts and bolt holes.

      • Remove any oil from the contact surfaces.

      • Install the oil pan sub-assembly within 3 minutes and tighten the bolts and nuts within 15 minutes of applying seal packing.

      • Do not add engine oil for at least 2 hours after installation.

      • Do not start the engine for at least 2 hours after installation.

    2. B002EDGC02
      *a Nut

      Install the oil pan sub-assembly with the 14 bolts and 2 nuts.

      Torque:
      Bolt (A)
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
      Bolt (B)
      35 N*m  { 357 kgf*cm, 26 ft.*lbf }
      Nut
      35 N*m  { 357 kgf*cm, 26 ft.*lbf }

  10. INSTALL NO. 2 OIL PAN SUB-ASSEMBLY


    1. B002EJ2N04
      *1 3.0 to 4.0 mm

      Apply seal packing in a continuous line as shown in the illustration.

      Seal Packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Standard Seal Diameter
      3.0 to 4.0 mm (0.118 to 0.157 in.)

      Note


      • Check and clean the bolts and bolt holes.

      • Remove any oil from the contact surfaces.

      • Install the No. 2 oil pan sub-assembly within 3 minutes and tighten the bolts and nuts within 15 minutes of applying seal packing.

      • Do not start the engine for at least 2 hours after installation.

      • Do not add engine oil for at least 2 hours after installation.

    2. B002EC4C02
      *a Nut

      Install the No. 2 oil pan sub-assembly with the 15 bolts and 2 nuts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  11. INSTALL VENTILATION PIPE GASKET


    1. B002D4XN04

      Using SST, evenly tap in a new ventilation pipe gasket until its surface is flush with the edge of the ventilation pipe gasket.

      SST
      09950-60010   ( 09951-00360 )
      09950-70010   ( 09951-07100 )

      Tech Tips


      • Do not tap in the ventilation pipe gasket at an angle.

      • Do not tap in the ventilation pipe gasket excessively.

  12. INSTALL HEAT EXCHANGER ASSEMBLY


    1. B002DLFN05
      *1 3.0 to 4.0 mm

      Apply seal packing in a continuous line as shown in the illustration.

      Seal Packing
      Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent
      Standard Seal Diameter
      3.0 to 4.0 mm (0.118 to 0.157 in.)

      Note

      Remove any oil from the contact surfaces.

    2. B002EDLC01
      *a Nut

      Install the heat exchanger assembly with the 11 bolts and 2 nuts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

      Note


      • Install the heat exchanger assembly within 3 minutes and tighten the bolts and nuts within 15 minutes of applying seal packing.

      • Do not start the engine for at least 2 hours after installing the cover.

    3. B002DJQ

      Install the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  13. INSTALL CYLINDER BLOCK WATER JACKET SPACER


    1. B002EEVC01
      *a UP Mark

      Install the 2 cylinder block water jacket spacers to the cylinder block sub-assembly as shown in the illustration.

      Tech Tips


      • Face the cutouts away from the center of the engine.

      • Face each UP mark as shown in the illustration.

  14. INSTALL NO. 2 CYLINDER HEAD GASKET

    Click here

  15. INSTALL CYLINDER HEAD LH

    Click here

  16. INSTALL CYLINDER HEAD GASKET

    Click here

  17. INSTALL CYLINDER HEAD SUB-ASSEMBLY

    Click here

  18. INSTALL CYLINDER HEAD VALVE ROCKER ARM PIVOT RH


    1. Install the 16 cylinder head valve rocker arm pivots RH to the cylinder head assembly.

      Torque:
      22.5 N*m  { 229 kgf*cm, 17 ft.*lbf }

  19. INSTALL CYLINDER HEAD VALVE ROCKER ARM PIVOT LH


    1. Install the 16 cylinder head valve rocker arm pivots LH to the cylinder head LH.

      Torque:
      22.5 N*m  { 229 kgf*cm, 17 ft.*lbf }

  20. INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY


    1. Apply engine oil to the cylinder head valve rocker arm pivot and valve adjusting shim.

    2. Install the 32 No. 1 valve rocker arm sub-assemblies to the cylinder head LH and cylinder head sub-assembly.

    3. B002DNXC01
      *1 Valve Adjusting Shim
      *2 Cylinder Head Valve Rocker Arm Pivot

      Make sure that the 32 No. 1 valve rocker arm sub-assemblies are installed as shown in the illustration.

  21. INSTALL NO. 3 CAMSHAFT SUB-ASSEMBLY

    Click here

  22. INSTALL NO. 4 CAMSHAFT SUB-ASSEMBLY

    Click here

  23. INSTALL CAMSHAFT BEARING CAP (for Bank 1)

    Click here

  24. INSTALL CAMSHAFT

    Click here

  25. INSTALL NO. 2 CAMSHAFT

    Click here

  26. INSTALL CAMSHAFT BEARING CAP (for Bank 2)

    Click here

  27. INSTALL CRANKSHAFT TIMING GEAR KEY


    1. A01QAPM

      Install the 2 crankshaft timing gear keys.

    2. B002DY0C01
      *1 Crankshaft Timing Gear Key

      Temporarily install the crankshaft pulley set bolt, and set the crankshaft timing gear key in the position shown in the illustration.

    3. Remove the crankshaft pulley set bolt.

  28. INSTALL NO. 2 CHAIN TENSIONER ASSEMBLY


    1. B002E18C01
      *a Push
      *b Plunger
      *c Pin

      Install the No. 2 chain tensioner assembly with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. While pushing down the No. 2 chain tensioner assembly, insert a pin of 1.0 mm (0.0394 in.) diameter into the hole to secure it in place.

  29. INSTALL CHAIN SUB-ASSEMBLY (for Bank 2)

    Tech Tips

    The crankshaft timing gear, camshaft timing gear assembly and camshaft timing exhaust gear will be installed with the chain sub-assembly and No. 2 chain sub-assembly attached to the gears.


    1. B002CG9C01
      *a Timing Mark
      *b Mark Plate

      Align the mark plates (orange) of the chain sub-assembly with the timing mark of the camshaft gear, and attach the chain to the gear as shown in the illustration.

    2. B002EAXC04
      *a Timing Mark
      *b Mark Plate

      Align the mark plate (orange) of the chain sub-assembly with the timing mark of the crankshaft gear, and attach the chain to the gear as shown in the illustration.

    3. B002E5OC01
      *a Timing Mark
      *b Mark Plate

      Align the mark plates (yellow) of the No. 2 chain sub-assembly with the timing marks of the camshaft timing gear assembly and camshaft timing exhaust gear assembly, and attach the No. 2 chain sub-assembly to the gears as shown in the illustration.

    4. Install the crankshaft timing gear to the crankshaft.

    5. Align and fit the knock pin of the camshaft to the pin hole of the camshaft timing gear assembly.

    6. Using a wrench, hold the hexagonal portion of the No. 2 camshaft, align and fit the knock pin of the No. 2 camshaft to the pin hole of the camshaft timing exhaust gear.

      Note

      Because the timing mark positions of the gears may shift due to looseness of the chain sub-assembly, using a wrench, hold the hexagonal portion of the camshaft to hold the No. 3 camshaft sub-assembly in place until the No. 1 chain tensioner assembly is installed.

    7. Remove the pin from the No. 2 chain tensioner assembly.

  30. INSTALL NO. 1 CHAIN VIBRATION DAMPER (for Bank 2)


    1. A01QCTH

      Install the No. 1 chain vibration damper with the 2 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  31. INSTALL CHAIN TENSIONER SLIPPER (for Bank 2)


    1. B002EEW

      Install the chain tensioner slipper.

      Tech Tips

      If it is difficult to install the chain tensioner slipper due to the tension of the chain sub-assembly, using a wrench, hold the hexagonal portion of the camshaft to loosen the chain sub-assembly, and then install the chain tensioner slipper.

  32. INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY (for Bank 2)


    1. B002ESHC05
      *a Pin
      *b Stopper Plate
      *c Plunger

      Turn the stopper plate clockwise to release the lock, and fully push the plunger into the No. 1 chain tensioner assembly.

    2. Turn the stopper plate counterclockwise to set the lock, and insert a pin of 1.0 mm (0.0394 in.) diameter into the stopper plate hole.

    3. B002EA6

      Install the No. 1 chain tensioner assembly with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    4. Remove the pin from the No. 1 chain tensioner assembly.

  33. INSTALL NO. 3 CHAIN TENSIONER ASSEMBLY


    1. B002D9LC01
      *a Pin
      *b Plunger
      *c Push

      Install the No. 3 chain tensioner assembly with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. While fully pushing the plunger into the No. 3 chain tensioner assembly, insert a pin of 1.0 mm (0.0394 in.) diameter into the hole to secure it in place.

  34. INSTALL CHAIN SUB-ASSEMBLY (for Bank 1)

    Tech Tips

    The crankshaft timing sprocket LH, camshaft timing gear assembly and camshaft timing exhaust gear will be installed with the chain sub-assembly and No. 2 chain sub-assembly attached to the gears.


    1. B002CI5C01
      *a Timing Mark
      *b Mark Plate

      Align the mark plates (orange) of the chain sub-assembly with the timing mark of the camshaft timing gear, and attach the chain to the gear as shown in the illustration.

    2. B002D28C06
      *a Timing Mark
      *b Mark Plate

      Align the mark plate (orange) of the chain sub-assembly with the timing mark of the crankshaft timing sprocket, and attach the chain to the gear as shown in the illustration.

    3. B002EC8C02
      *a Timing Mark
      *b Mark Plate

      Align the mark plates (yellow) of the No. 2 chain sub-assembly with the timing marks of the camshaft timing gear assembly and camshaft timing exhaust gear, and attach the No. 2 chain sub-assembly to the gears as shown in the illustration.

    4. Install the crankshaft timing sprocket LH to the crankshaft.

    5. Align and fit the knock pin of the No. 3 camshaft sub-assembly to the pin hole of the camshaft timing gear assembly.

    6. Using a wrench, hold the hexagonal portion of the No. 4 camshaft sub-assembly, align and fit the knock pin of the No. 4 camshaft sub-assembly with the pin hole of the camshaft timing exhaust gear.

      Note

      Because the timing marks of the gears may shift due to looseness of the chain sub-assembly, using a wrench, hold the hexagonal portion of the camshaft to hold the No. 3 camshaft sub-assembly in place until the No. 1 chain tensioner assembly is installed.

    7. Remove the pin from the No. 3 chain tensioner assembly.

  35. INSTALL NO. 1 CHAIN VIBRATION DAMPER (for Bank 1)


    1. B002EJZ

      Install the No. 1 chain vibration damper with the 2 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    2. Remove the pin from the No. 1 chain tensioner assembly.

  36. INSTALL CHAIN TENSIONER SLIPPER (for Bank 1)


    1. B002CN3

      Install the chain tensioner slipper.

      Tech Tips

      If you cannot install the chain tensioner slipper due to the tension of the chain sub-assembly, using a wrench, hold the hexagonal portion of the camshaft to loosen the chain sub-assembly and install the chain tensioner slipper.

  37. INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY (for Bank 1)


    1. B002ESHC06
      *a Pin
      *b Stopper Plate
      *c Plunger

      Turn the stopper plate clockwise to release the lock, and fully push the plunger into the No. 1 chain tensioner assembly.

    2. Turn the stopper plate counterclockwise to set the lock, and insert a pin of 1.0 mm (0.0394v in.) diameter into the stopper plate hole.

    3. B002D58

      Install a new chain tensioner gasket and the No. 1 chain tensioner assembly with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    4. Remove the pin from the No. 1 chain tensioner assembly.

  38. TIGHTEN CAMSHAFT TIMING GEAR ASSEMBLY (for Bank 1)


    1. Using a wrench, hold the hexagonal portion of the No. 3 camshaft sub-assembly.

    2. B002EIJC01
      *a Turn
      *b Hold

      Using a 12 mm hexagon socket wrench, tighten a new bolt of the camshaft timing gear assembly.

      Torque:
      79 N*m  { 806 kgf*cm, 58 ft.*lbf }
    3. B002DUUC01
      *a Turn
      *b Hold

      Using a wrench to hold the hexagonal portion of the No. 4 camshaft sub-assembly, tighten the bolt of the camshaft timing exhaust gear.

      Torque:
      100 N*m  { 1020 kgf*cm, 74 ft.*lbf }

  39. TIGHTEN CAMSHAFT TIMING GEAR ASSEMBLY (for Bank 2)


    1. Using a wrench, hold the hexagonal portion of the camshaft.

    2. B002C63C01
      *a Turn
      *b Hold

      Using a 12 mm hexagon socket wrench, tighten a new bolt of the camshaft timing gear assembly.

      Torque:
      79 N*m  { 806 kgf*cm, 58 ft.*lbf }
    3. B002EC1C01
      *a Turn
      *b Hold

      Using a wrench to hold the hexagonal portion of the No. 2 camshaft, tighten the bolt of the camshaft timing exhaust gear.

      Torque:
      100 N*m  { 1020 kgf*cm, 74 ft.*lbf }

  40. INSPECT NO. 1 CYLINDER TO TDC / COMPRESSION

    Click here

  41. INSPECT VALVE CLEARANCE

    Click here

  42. ADJUST VALVE CLEARANCE

    Click here

  43. INSTALL OIL REFLECTOR PLATE LH


    1. B002CIK

      Install the oil reflector plate LH to the cylinder head LH with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  44. INSTALL OIL REFLECTOR PLATE RH


    1. B002DZU

      Install the oil reflector plate RH to the cylinder head sub-assembly with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  45. INSTALL SCAVENGING PUMP ASSEMBLY

    Click here

  46. INSTALL NO. 3 OIL PIPE

    Click here

  47. INSTALL NO. 2 OIL PIPE

    Click here

  48. INSTALL NO. 1 OIL PIPE

    Click here

  49. INSTALL INLET WATER PIPE


    1. Apply soapy water to 2 new O-rings and install them to the inlet water pipe.

    2. B002EA4

      Install the inlet pipe to the heat exchanger assembly.

  50. INSTALL TIMING CHAIN COVER ASSEMBLY

    Click here

  51. INSTALL TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL

    Click here

  52. INSTALL ENGINE WATER PUMP ASSEMBLY


    1. B002CPL

      Install a new water pump gasket and the engine water pump assembly to the timing chain cover assembly with the 5 bolts.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

  53. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY


    1. B002D37C01
      *a 6 mm Hexagon Bolt

      Install the V-ribbed belt tensioner assembly with the bolt and 6 mm hexagon bolt.

      Torque:
      23 N*m  { 235 kgf*cm, 17 ft.*lbf }

  54. INSTALL OIL CONTROL VALVE FILTER LH


    1. B002CDZ

      Install the oil control valve filter LH to the cylinder head cover spacer LH.

    2. Install a new gasket and the cylinder head cover spacer LH with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  55. INSTALL OIL CONTROL VALVE FILTER RH


    1. B002C60

      Install the oil control valve filter RH to the cylinder head cover spacer RH.

    2. Install a new gasket and the cylinder head cover spacer RH with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  56. INSTALL SPARK PLUG TUBE GASKET


    1. B002DL8C01
      *a Bottom

      Install 8 new spark plug tube gaskets to the cylinder head LH and cylinder head sub-assembly.

      Note


      • Make sure to install the spark plug tube gaskets in the correct orientation.

      • Push in each spark plug tube gasket until its bottom surface contacts the cylinder head.

  57. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY LH


    1. B002E36

      Install 2 new oil hole gaskets and 2 new O-rings to the camshaft bearing caps.

    2. Install a new cylinder head cover gasket LH to the cylinder head cover sub-assembly LH.

      Note

      Remove any oil from the contact surfaces.

    3. B002ES7C01
      B002DP3 Seal Packing

      Apply seal packing as shown in the illustration.

      Seal Packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Note


      • Remove any oil from the contact surfaces.

      • Install the cylinder head cover sub-assembly LH within 3 minutes and tighten the bolts within 15 minutes of applying seal packing.

      • Do not start the engine for at least 2 hours after installing the cylinder head cover sub-assembly LH.

    4. B002CX2N01

      Install the cylinder head cover sub-assembly LH with 3 new seal washers and the 16 bolts.

      Torque:
      Bolt (A)
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
      except Bolt (A)
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

    5. Install a new fuel pump spacer gasket.

  58. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY


    1. B002ETW

      Install 2 new oil hole gaskets and 2 new O-rings to the camshaft bearing caps.

    2. Install a new cylinder head cover gasket to the cylinder head cover sub-assembly.

      Note

      Remove any oil from the contact surfaces.

    3. B002D4PC01
      B002DP3 Seal Packing

      Apply seal packing as shown in the illustration.

      Seal Packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Note


      • Remove any oil from the contact surfaces.

      • Install the cylinder head cover sub-assembly within 3 minutes and tighten the bolts within 15 minutes of applying seal packing.

      • Do not start the engine for at least 2 hours after installing the cylinder head cover sub-assembly.

    4. B002CALN01

      Install the cylinder head cover sub-assembly with 3 new seal washers and the 16 bolts.

      Torque:
      Bolt (A)
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
      except Bolt (A)
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

    5. Install a new fuel pump spacer gasket.

  59. INSTALL NO. 1 V-BANK COVER BRACKET (for Bank 1)


    1. B002CJL

      Install the No. 1 V-bank cover bracket to the cylinder head cover sub-assembly LH.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  60. INSTALL NO. 1 V-BANK COVER BRACKET (for Bank 2)


    1. B002CPP

      Install the No. 1 V-bank cover bracket to the cylinder head cover sub-assembly.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  61. INSTALL CRANKSHAFT PULLEY

    Click here

  62. INSTALL OIL FILTER BRACKET


    1. B002D4F

      Install 2 new gaskets to the timing chain cover assembly.

    2. Install the oil filter bracket with the 2 bolts and 2 nuts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
    3. B002C68

      Install the oil filter bracket stay with the 2 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  63. INSTALL OIL THERMOSTAT HOUSING ASSEMBLY

    Click here

  64. INSTALL OIL FILTER CAP ASSEMBLY


    1. B002DZDC01
      *1 Oil Filter Element
      *2 O-Ring
      *3 Oil Filter Cap Assembly

      Clean the inside of the oil filter cap assembly, the threads and O-ring groove.

    2. Apply a light coat of engine oil to a new O-ring and install it to the oil filter cap assembly.

    3. Install a new oil filter element to the oil filter cap assembly.

    4. Remove any dirt and foreign matter from the installation surface of the oil filter bracket.

    5. Apply a light coat of engine oil to the O-ring again and install the oil filter cap assembly.

    6. B002E5KC01
      *a No clearance

      Using SST, tighten the oil filter cap assembly.

      SST
      09228-06501
      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

      Note


      • Make sure that the oil filter cap assembly is installed securely as shown in the illustration.

      • Make sure that the O-ring does not get caught between the parts.

  65. INSTALL CYLINDER BLOCK WATER DRAIN COCK SUB-ASSEMBLY


    1. B002CNDC18
      *a Adhesive

      Apply adhesive to 2 or 3 threads of the cylinder block water drain cock sub-assembly.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

      Note

      To prevent contamination by foreign matter, install immediately after applying adhesive.

    2. B002E0PC01
      *a for Bank 1
      *b for Bank 2

      Install each cylinder block water drain cock sub-assembly to the cylinder block sub-assembly as shown in the illustration.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }

      Note


      • Do not rotate the cylinder block water drain cock sub-assembly more than 1 revolution (360°) after tightening to the specified torque.

      • Do not loosen the cylinder block water drain cock sub-assembly to adjust it. If an adjustment is necessary, remove the cylinder block water drain cock sub-assembly and reinstall it.

      • Do not add coolant for at least 1 hour after installation.

    3. Install the cylinder block water drain cock plug to each cylinder block water drain cock sub-assembly.

      Torque:
      12.7 N*m  { 130 kgf*cm, 9 ft.*lbf }

  66. INSTALL FRONT WATER BY-PASS JOINT


    1. B002DQX

      Install the front water by-pass joint and 2 new gaskets with the 4 nuts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  67. INSTALL CAMSHAFT TIMING CONTROL MOTOR WITH EDU ASSEMBLY LH

    Click here

  68. INSTALL CAMSHAFT TIMING CONTROL MOTOR WITH EDU ASSEMBLY RH

    Click here

  69. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY LH

    Click here

  70. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY RH

    Click here

  71. INSTALL CRANKSHAFT POSITION SENSOR

    Click here

  72. INSTALL CAMSHAFT POSITION SENSOR

    Click here

  73. INSTALL VVT SENSOR (for Intake Side of Bank 1)

    Click here

  74. INSTALL VVT SENSOR (for Intake Side of Bank 2)

    Click here

  75. INSTALL VVT SENSOR (for Exhaust Side of Bank 1)

    Click here

  76. INSTALL VVT SENSOR (for Exhaust Side of Bank 2)

    Click here

  77. INSTALL OIL PAN DRAIN PLUG


    1. Install the oil pan drain plug and gasket to the No. 2 oil pan sub-assembly.

      Torque:
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

  78. INSTALL SPARK PLUG

    Click here

  79. INSTALL OIL FILLER CAP HOUSING


    1. A01QCNX

      Align the protrusion of a new oil filler cap housing gasket with the cutout of the oil filler cap housing, and install the oil filler cap housing gasket to the oil filler cap housing.

    2. B002DX9

      Install the oil filler cap housing with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  80. INSTALL OIL FILTER CAP SUB-ASSEMBLY


    1. Install a new oil filler cap gasket to the oil filler cap sub-assembly.

    2. Install the oil filler cap sub-assembly to the oil filler cap housing.