REAR AXLE HUB INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY


    1. Hold the rear axle carrier sub-assembly between aluminum plates in a vise.

      Note

      Do not overtighten the vise.

    2. Install the rear axle hub and bearing assembly and parking brake plate sub-assembly to the rear axle carrier sub-assembly with the 4 bolts.

      Torque:
      75 N*m  { 765 kgf*cm, 55 ft.*lbf }

  2. INSTALL REAR NO. 1 WHEEL BEARING DUST DEFLECTOR


    1. B002DRSC01
      *a Hole

      Set a new rear No. 1 wheel bearing dust deflector to the rear axle carrier sub-assembly while aligning the hole for the rear speed sensor in the rear No. 1 wheel bearing dust deflector with the hole of the rear axle carrier sub-assembly.

    2. B002EH7C03
      *1 Rear No. 1 Wheel Bearing Dust Deflector
      *a Hole
      *b Edge of Rear No. 1 Wheel Bearing Dust Deflector
      *c Edge of Rear Axle Hub Bearing Outer Race

      Using SST and a press, install the rear No. 1 wheel bearing dust deflector to the rear axle carrier sub-assembly as specified.

      SST
      09950-70010   ( 09951-07150 )
      09951-01000
      Standard Length
      23.3 to 23.9 mm (0.918 to 0.940 in.)

  3. INSTALL REAR AXLE ASSEMBLY


    1. B002DVE

      Apply TOYOTA body grease W to the entire contact surface between the rear drive shaft assembly and rear axle hub sub-assembly surface or only apply 0.1 to 0.3 g (0.00353 to 0.0105 oz.) of TOYOTA body grease W to the 4 areas on the axle hub bearing shown in the illustration.

    2. B002D3UC01
      *a Matchmark

      Install the rear axle assembly to the rear drive shaft assembly.

      Note

      Align the matchmarks on the rear drive shaft assembly and rear axle hub and bearing assembly.

  4. TEMPORARILY INSTALL REAR NO. 2 UPPER CONTROL ARM ASSEMBLY

    Click here

  5. TEMPORARILY INSTALL REAR NO. 1 UPPER CONTROL ARM ASSEMBLY

    Click here

  6. INSTALL REAR LOWER COIL SPRING INSULATOR

    Click here

  7. INSTALL REAR UPPER COIL SPRING INSULATOR

    Click here

  8. INSTALL REAR COIL SPRING

    Click here

  9. TEMPORARILY INSTALL REAR SHOCK ABSORBER ASSEMBLY

    Click here

  10. INSTALL REAR STABILIZER LINK ASSEMBLY

    Click here

  11. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY


    1. Temporarily install the rear No. 1 suspension arm assembly to the rear axle carrier sub-assembly with the bolt and nut.

      Note

      Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

      Tech Tips

      Insert the bolt with the threaded end facing the front of the vehicle.

  12. CONNECT REAR STEERING TIE ROD ASSEMBLY

    Click here

  13. INSTALL PARKING BRAKE ASSEMBLY

    Click here

  14. INSTALL REAR DISC

    Click here

  15. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY


    1. Install the rear disc brake caliper assembly with the pad wear indicator wire assembly to the rear axle carrier sub-assembly with the 2 bolts.

      Torque:
      125 N*m  { 1275 kgf*cm, 92 ft.*lbf }

  16. TEMPORARILY INSTALL REAR AXLE SHAFT NUT


    1. Clean the threaded parts on the rear drive shaft assembly and a new rear axle shaft nut using non-residue solvent.

      Note


      • Be sure to perform this work even when using a new rear drive shaft assembly.

      • Keep the threaded parts free of oil and foreign matter.

    2. Using a 32 mm socket wrench, while applying the brakes, temporarily install the rear axle shaft nut.

      Torque:
      290 N*m  { 2957 kgf*cm, 214 ft.*lbf }

      Note

      Stake the rear axle shaft nut after inspecting for looseness and runout in the following steps.

      Tech Tips

      Keep depressing the brake pedal to prevent the rear drive shaft assembly from rotating.

  17. SEPARATE REAR DISC BRAKE CALIPER ASSEMBLY


    1. Remove the 2 bolts and separate the rear disc brake caliper assembly with the pad wear indicator wire assembly from the rear axle carrier sub-assembly.

      Note

      Use wire or an equivalent tool to keep the rear disc brake caliper assembly from hanging by the rear flexible hose.

  18. REMOVE REAR DISC

    Click here

  19. INSPECT REAR AXLE HUB BEARING LOOSENESS

    Click here

  20. INSPECT REAR AXLE HUB RUNOUT

    Click here

  21. INSTALL REAR DISC

    Click here

  22. INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG

    Click here

  23. INSTALL REAR SPEED SENSOR


    1. Install the rear speed sensor to the rear axle carrier sub-assembly with the 2 bolts.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

  24. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY

    Click here

  25. INSTALL REAR AXLE SHAFT NUT


    1. B002CNV

      Using a chisel and hammer, stake the rear axle shaft nut.

  26. STABILIZE SUSPENSION

    Click here

  27. INSTALL REAR NO. 2 UPPER CONTROL ARM ASSEMBLY


    1. B002EFS

      Install the rear No. 2 upper control arm assembly (rear axle assembly side) with the nut.

      Torque:
      190 N*m  { 1937 kgf*cm, 140 ft.*lbf }

      Note

      Because the bolt has its own stopper, do not turn the bolt. Tighten the nut with the bolt secured.

    2. B002E0B

      Install the rear speed sensor to the rear No. 2 upper control arm assembly with the bolt.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

  28. INSTALL REAR NO. 1 UPPER CONTROL ARM ASSEMBLY


    1. B002EIH

      Install the rear No. 1 upper control arm assembly (rear axle assembly side) with the nut.

      Torque:
      150 N*m  { 1530 kgf*cm, 111 ft.*lbf }

      Note

      Because the bolt has its own stopper, do not turn the bolt. Tighten the nut with the bolt secured.

  29. INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY

    Click here

  30. INSTALL REAR SHOCK ABSORBER ASSEMBLY

    Click here

  31. INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY

    Click here

  32. INSTALL REAR SUSPENSION ARM COVER

    Click here

  33. INSTALL REAR HEIGHT CONTROL SENSOR SUB-ASSEMBLY

    Click here

  34. ADJUST PARKING BRAKE

    Click here

  35. INSTALL REAR WHEEL

    Click here

  36. PERFORM PARKING BRAKE SHOE BEDDING

    Click here

  37. INSPECT AND ADJUST REAR WHEEL ALIGNMENT

    Click here

  38. CHECK FOR SPEED SENSOR SIGNAL

    Click here

  39. INITIALIZE HEIGHT CONTROL SENSOR SIGNAL

    Click here

  40. ADJUST HEADLIGHT AIMING

    Click here