VALVE BODY ASSEMBLY INSTALLATION

PROCEDURE


  1. INSTALL TRANSMISSION VALVE BODY ASSEMBLY


    1. Install the spring and check ball body to the automatic transmission case sub-assembly.

    2. B002DIWC11
      *1 Manual Valve Connecting Rod
      *2 Manual Valve Lever Sub-assembly

      Connect the manual valve connecting rod to the manual valve lever sub-assembly.

    3. B002DC1N04

      Install the transmission valve body assembly to the automatic transmission case sub-assembly with the 17 bolts.

      Torque:
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }
      Bolt Length
      Bolt (A) 21 mm (0.827 in.)
      Bolt (B) 31 mm (1.22 in.)
      Bolt (C) 64 mm (2.52 in.)
    4. Install the detent spring and detent spring cover to the transmission valve body assembly with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
    5. Connect the 9 shift solenoid valve connectors.

    6. Connect the oil pressure switch connector.

    7. Coat a new O-ring with the ATF and install it to the ATF temperature sensor.

    8. Connect the ATF temperature sensor, and install the lock plate to the transmission valve body assembly with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
  2. INSTALL VALVE BODY OIL STRAINER ASSEMBLY


    1. Coat a new O-ring with ATF and install it to the valve body oil strainer assembly.

      Note

      Ensure that the O-ring is not twisted or pinched.

    2. Install the valve body oil strainer assembly to the transmission valve body assembly with the 4 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
  3. INSTALL AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY


    1. B002DGPC03
      *1 Transmission Oil Cleaner Magnet

      Install the 3 transmission oil cleaner magnets to the automatic transmission oil pan sub-assembly as shown in the illustration.

    2. Install a new automatic transmission oil pan gasket to the automatic transmission oil pan sub-assembly.

    3. Install the automatic transmission oil pan sub-assembly with automatic transmission oil pan gasket to the automatic transmission case sub-assembly with the 9 bolts.

      Torque:
      7.4 N*m  { 75 kgf*cm, 65 in.*lbf }

      Note

      B002EXQC02
      *1 Sleeve
      *2 Automatic Transmission Case Sub-assembly
      *a Correct
      *b Incorrect
      *c Protrusion

      • Make sure that automatic transmission oil pan gasket seal surface and automatic transmission oil pan sub-assembly contact surface are free of oil and foreign matter.

      • Install the automatic transmission oil pan gasket so that there is no slack in the automatic transmission oil pan gasket, and the entire seal surface is level.

      • Make sure that the 9 protrusions are properly engaged to the automatic transmission oil pan sub-assembly.

      • When installing the automatic transmission oil pan sub-assembly, make sure that the automatic transmission oil pan gasket is not pinched between a sleeve and the seal surface of the automatic transmission case sub-assembly.

  4. INSTALL NO. 1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY


    1. B002CJEC02
      *1 Nut

      Install the No. 1 exhaust pipe support bracket sub-assembly to the exhaust manifold sub-assembly LH (TWC: Front Catalyst), exhaust manifold sub-assembly RH (TWC: Front Catalyst) and automatic transmission assembly with the 2 bolts (A), 2 new bolts (B) and 2 new nuts.

      Torque:
      for Bolt (A)
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }
      for Bolt (B)
      39 N*m  { 398 kgf*cm, 29 ft.*lbf }

      Tech Tips

      Tighten the bolt (B) while holding the nut.

  5. ADD AUTOMATIC TRANSMISSION FLUID

    Click here

  6. INSTALL NO. 2 ENGINE UNDER COVER

    Click here

  7. INSTALL FRONT SUSPENSION MEMBER BRACE SUB-ASSEMBLY

    Click here

  8. CHECK AUTOMATIC TRANSMISSION SYSTEM

    Note

    If automatic transmission assembly parts have been replaced, refer to Parts Replacement Compensation Table to determine if any additional operations are necessary.

    Click here