ENGINE OIL COOLER(for Air Cooled Type) INSTALLATION

PROCEDURE


  1. PRECAUTION

    Note


    • B002E4IC01
      *a Upper Engine Oil Cooler Bracket
      *b Do not loosen

      If the bolts of the upper engine oil cooler bracket are loosened, the oil cooler assembly may move out of position and interfere with the front bumper assembly. Do not loosen the bolts of the upper engine oil cooler bracket.

    • If the bolts of the upper engine oil cooler bracket have been loosened, adjust the position of the oil cooler assembly.

    • When the oil cooler assembly (for air cooled type) has been removed/installed or the oil cooler hose sub-assembly has been disconnected/reconnected, check the engine oil level after warming up the engine oil to between 100°C (212°F) and 120°C (248°F) to open the thermostat between the engine and oil cooler assembly (for air cooled type).

      B002C8GC06
      *1 Thermostat (Thermostat Housing Assembly) *2 Oil Cooler Hose Sub-assembly
      *3 Oil Cooler Assembly (for Air Cooled Type) - -

    Tech Tips

    Enter the following menus: Powertrain / Engine / Data List / Engine Oil Temperature Sensor.


    Powertrain > Engine > Data List
    Tester Display
    Engine Oil Temperature Sensor

  2. INSTALL OIL COOLER ASSEMBLY (When Adjustment is Necessary)

    Tech Tips

    Perform this procedure only when the bolts of the upper engine oil cooler bracket have been loosened.


    1. A01XQJY

      Remove the 5 screws and disconnect the front fender liner LH.

    2. Install the lower engine oil cooler bracket to the oil cooler assembly with the 2 clips.

    3. Install the outlet engine oil cooler air duct to the oil cooler assembly with the 2 bolts.

      Torque:
      4.9 N*m  { 50 kgf*cm, 43 in.*lbf }

    4. Apply a small amount of engine oil to 3 new O-rings and install them to the oil cooler hose sub-assembly.

      Note

      Do not damage the O-rings.

    5. Connect the oil cooler hose sub-assembly to the oil cooler assembly with the 3 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    6. Engage the guide and install the inlet engine oil cooler air duct to the oil cooler assembly with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    7. Temporarily install the oil cooler assembly to the vehicle body with the 6 nuts and 2 bolts.

      B002EOFC01
      *a Nut - -
    8. B002CJ9C01
      B002CU5 Support

      Fully tighten the 2 nuts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

      Tech Tips

      Tighten the nuts while supporting the oil cooler assembly by hand as shown in the illustration.

    9. Temporarily install the front bumper assembly.


      1. B002C9UC02
        B002C8N Install in this Direction

        Set the front bumper assembly on the vehicle as shown in the illustration.

      2. B002EJSC02
        B002C8N Install in this Direction (1)
        B002E01 Install in this Direction (2)

        Engage the claws as shown in the illustration.

        Tech Tips

        Use the same procedure for the RH side and LH side.

    10. Install the oil cooler assembly.


      1. Fully tighten the 2 bolts (A).

        B002E91C01
        *a Torque Wrench Fulcrum Length *b 10 mm Union Nut Wrench
        B002CU5 Support - -
        Torque:
        4.9 N*m  { 50 kgf*cm, 43 in.*lbf }

        Tech Tips

        Tighten the bolts while supporting the oil cooler assembly by hand as shown in the illustration.

      2. Fully tighten the 2 nuts (B).

        Torque:
        8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

      3. Using a 10 mm union nut wrench, fully tighten the 2 nuts (C).

        Torque:
        Specified tightening torque
        8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

        Tech Tips


        • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

          Click here

        • When using a 10 mm union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)): 7.0 N*m (71 kgf*cm, 62 in.*lbf)

      4. B002C80C01
        *1 Inlet Engine Oil Cooler Air Duct
        *2 No. 2 Radiator Grille Garnish

        Confirm that the clearance between the inlet engine oil cooler air duct and No. 2 radiator grille garnish is even.

    11. B002ELWC01
      *1 Lower Engine Oil Cooler Bracket
      *2 Front Bumper Assembly
      *a Clearance

      Measure the clearance between the front bumper assembly and lower engine oil cooler bracket.

      Standard Clearance
      5.0 mm (0.197 in.) or more

      If the result is not as specified, perform adjustment again.

    12. Remove the front bumper assembly.

    13. Engage the clamp to connect the wire harness to the inlet engine oil cooler air duct.

    14. Connect the front fender liner LH with the 5 screws.

    15. Connect the outlet engine oil cooler air duct to the front fender liner LH with 2 new bolts and 3 clips.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    16. Connect the oil cooler hose sub-assembly to the No. 1 oil cooler bracket with the 2 nuts.

      Torque:
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }

    17. Apply a small amount of engine oil to 2 new O-rings and install them to the oil cooler hose sub-assembly.

      Note

      Do not damage the O-rings.

    18. Connect the oil cooler hose sub-assembly to the oil thermostat housing assembly with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  3. INSTALL OIL COOLER ASSEMBLY (When Adjustment is Not Necessary)


    1. Install the lower engine oil cooler bracket to the oil cooler assembly with the 2 nuts and 2 clips.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    2. Install the outlet engine oil cooler air duct to the oil cooler assembly with the 2 bolts.

      Torque:
      4.9 N*m  { 50 kgf*cm, 43 in.*lbf }

    3. Apply a small amount of engine oil to 3 new O-rings and install them to the oil cooler hose sub-assembly.

      Note

      Do not damage the O-rings.

    4. Connect the oil cooler hose sub-assembly to the oil cooler assembly with the 3 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    5. Install the oil cooler assembly with outlet engine oil cooler air duct to the vehicle body with the 4 nuts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    6. Connect the outlet engine oil cooler air duct to the front fender liner LH with 2 new bolts and 3 clips.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    7. Connect the oil cooler hose sub-assembly to the No. 1 oil cooler bracket with the 2 nuts.

      Torque:
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }

    8. Apply a small amount of engine oil to 2 new O-rings and install them to the oil cooler hose sub-assembly.

      Note

      Do not damage the O-rings.

    9. Connect the oil cooler hose sub-assembly to the oil thermostat housing assembly with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  4. INSTALL INLET ENGINE OIL COOLER AIR DUCT (When Adjustment is Not Necessary)


    1. Engage the guide and install the inlet engine oil cooler air duct to the oil cooler assembly with outlet engine oil cooler air duct with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    2. Engage the clamp to connect the wire harness to the inlet engine oil cooler air duct.

  5. INSTALL FRONT BUMPER ASSEMBLY

    Click here

  6. ADD ENGINE OIL

    Click here

  7. CHECK ENGINE OIL LEVEL

    Click here

  8. INSPECT FOR ENGINE OIL LEAK

    Click here

  9. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

    Click here

  10. INSTALL FRONT WHEEL LH

    Click here