THERMOSTAT INSTALLATION

CAUTION / NOTICE / HINT

Note

When the oil cooler assembly (for air cooled type) has been removed/installed or the oil cooler hose sub-assembly has been disconnected/reconnected, check the engine oil level after warming up the engine oil to between 100°C (212°F) and 120°C (248°F) to open the thermostat between the engine and oil cooler assembly (for air cooled type).

B002C8GC06
*1 Thermostat (Thermostat Housing Assembly) *2 Oil Cooler Hose Sub-assembly
*3 Oil Cooler Assembly (for Air Cooled Type) - -

Tech Tips

Enter the following menus: Powertrain / Engine / Data List / Engine Oil Temperature Sensor.


Powertrain > Engine > Data List
Tester Display
Engine Oil Temperature Sensor

PROCEDURE


  1. INSTALL OIL THERMOSTAT HOUSING ASSEMBLY


    1. Clean the installation surfaces of the oil cooler assembly.

    2. Install a new O-ring to the oil cooler assembly.

    3. Clean the installation surfaces of the oil thermostat housing assembly.

    4. Install a new O-ring to the oil thermostat housing assembly.

    5. Apply a small amount of engine oil to the oil cooler union bolt.

    6. Install the oil thermostat housing assembly, oil cooler assembly and a new gasket with the oil cooler union bolt and bolt.

      Torque:
      Oil Cooler Union Bolt
      59 N*m  { 602 kgf*cm, 44 ft.*lbf }
      Bolt
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    7. Apply a small amount of engine oil to 2 new O-rings and install them to the oil cooler hose sub-assembly.

      Note

      Do not damage the O-rings.

    8. Connect the oil cooler hose sub-assembly with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  2. ADD ENGINE OIL

    Click here

  3. CHECK ENGINE OIL LEVEL

    Click here

  4. INSPECT FOR ENGINE OIL LEAK

    Click here

  5. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

    Click here