RADIATOR REMOVAL

PROCEDURE


  1. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

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  2. DRAIN ENGINE COOLANT

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  3. REMOVE COOL AIR INTAKE DUCT SEAL

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  4. REMOVE V-BANK COVER SUB-ASSEMBLY

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  5. DISCONNECT VENTILATION HOSE

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  6. REMOVE AIR CLEANER CAP WITH AIR CLEANER HOSE

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  7. REMOVE INLET NO. 1 AIR CLEANER

    B002D3C

    1. Remove the bolt and inlet No. 1 air cleaner.

  8. REMOVE MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)

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  9. REMOVE HOOD LOCK RELEASE LEVER PROTECTOR

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  10. REMOVE HOOD LOCK ASSEMBLY


    1. for LHD

      Click here

    2. for RHD

      Click here

  11. REMOVE HOOD LOCK CONTROL CABLE COVER (w/ Cover)

    Click here

  12. DISCONNECT HOOD LOCK CONTROL CABLE ASSEMBLY


    1. B002E25C01
      *A for RHD
      *B for LHD

      Disengage the clamp and disconnect the hood lock control cable assembly from the upper radiator support.

  13. REMOVE RADIATOR RESERVE TANK ASSEMBLY


    1. B002EN7C01
      *1 Reserve Tank Outlet Hose
      *2 Radiator Reserve Tank Hose

      Slide the clip and disconnect the reserve tank outlet hose from the water inlet housing.

    2. Slide the clip and disconnect the radiator reserve tank hose from the radiator assembly.

    3. Disengage the 2 claws and remove the radiator reserve tank assembly from the fan shroud assembly.

  14. DISCONNECT NO. 1 RADIATOR HOSE


    1. B002DLA

      Slide the clip and disconnect the No. 1 radiator hose from the radiator assembly.

  15. DISCONNECT NO. 2 RADIATOR HOSE


    1. B002E82

      Slide the clip and disconnect the No. 2 radiator hose from the radiator assembly.

  16. DISCONNECT OIL COOLER TUBE


    1. B002DXSC01
      *1 No. 3 Transmission Oil Cooler Hose
      *2 No. 4 Transmission Oil Cooler Hose

      Slide the 2 clips and disconnect the No. 3 transmission oil cooler hose and No. 4 transmission oil cooler hose from the radiator assembly.

    2. Remove the 2 bolts and disconnect the oil cooler tube from the fan shroud assembly.

  17. DISCONNECT ENGINE ROOM MAIN WIRE


    1. B002EOP

      Disconnect the 2 cooling fan ECU connectors.

    2. Disengage the 6 clamps and disconnect the engine room main wire from the upper radiator support.

  18. REMOVE UPPER RADIATOR SUPPORT


    1. B002CY3

      Disconnect the high pitched horn assembly connector.

    2. Disconnect the low pitched horn assembly connector.

    3. Disconnect the smog ventilation sensor connector.

    4. B002E8M

      Disengage the 5 clamps and disconnect the No. 2 engine room wire from the upper radiator support.

    5. B002DYA

      Remove the 5 bolts and upper radiator support.

  19. SEPARATE COOLER CONDENSER ASSEMBLY


    1. B002F1H

      Disengage the 2 claws.

    2. Disengage the 2 guides and separate the cooler condenser assembly from the radiator assembly.

      Note

      Do not damage the cooler condenser assembly and radiator assembly when separating the cooler condenser assembly.

  20. REMOVE ENGINE ROOM ECU OUTLET DUCT

    B002CYQ

    1. Remove the engine room ECU outlet duct.

  21. REMOVE RADIATOR ASSEMBLY


    1. Remove the radiator assembly with the fan shroud assembly from the vehicle.

      Note


      • Do not apply excessive force to the cooler condenser assembly or pipe when removing the radiator assembly.

      • Do not damage the radiator assembly and cooler condenser assembly when removing the radiator assembly.

    2. B002EZZ

      Disengage the 3 claws.

    3. Disengage the 3 guides and remove the fan shroud assembly from the radiator assembly.

      Note

      Do not damage the radiator assembly when removing the fan shroud assembly.

  22. REMOVE RADIATOR SUPPORT CUSHION


    1. B002DH6

      Remove the 2 radiator support cushions from the radiator assembly.

  23. REMOVE LOWER RADIATOR SUPPORT


    1. B002C9P

      Remove the 2 lower radiator supports from the radiator assembly.