WATER PUMP REMOVAL

PROCEDURE


  1. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

    Click here

  2. REMOVE COOL AIR INTAKE DUCT SEAL

    Click here

  3. DRAIN ENGINE COOLANT

    Click here

  4. REMOVE V-BANK COVER SUB-ASSEMBLY

    Click here

  5. DISCONNECT VENTILATION HOSE

    Click here

  6. REMOVE AIR CLEANER CAP WITH AIR CLEANER HOSE

    Click here

  7. REMOVE RADIATOR RESERVE TANK ASSEMBLY

    Click here

  8. REMOVE FAN AND GENERATOR V BELT

    Click here

  9. DISCONNECT NO. 2 RADIATOR HOSE

    Click here

  10. REMOVE WATER INLET HOUSING


    1. A01Q917

      Remove the bolt and separate the wire harness clamp bracket from the water inlet housing.

    2. A01Q9BD

      Slide the clip and disconnect the No. 5 water by-pass hose from the water inlet housing.

    3. A01QCHZ

      Remove the 3 bolts and separate the water inlet housing from the engine water pump assembly.

    4. Remove the No. 1 water inlet housing gasket from the engine water pump assembly.

    5. A01QD1M

      Slide the 2 clips and remove the water inlet hose from the water inlet housing and front water by-pass joint.

    6. A01QAGE

      Slide the clip and remove the water inlet housing from the No. 3 water by-pass hose.

  11. REMOVE WATER PUMP PULLEY


    1. A01QAGFC01
      *a Protective Tape
      *b Hold
      *c Turn

      Using a screwdriver or equivalent with its tip wrapped in protective tape, hold the water pump pulley.

    2. Remove the 4 bolts and water pump pulley.

  12. REMOVE ENGINE WATER PUMP ASSEMBLY


    1. A01Q9C9

      Remove the 9 bolts, engine water pump assembly and water pump gasket.