WATER PUMP INSTALLATION

PROCEDURE


  1. INSTALL ENGINE WATER PUMP ASSEMBLY


    1. A01Q9C9N05

      Install a new water pump gasket and engine water pump assembly with the 9 bolts.

      Torque:
      Bolt (A)
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }
      Bolt (B)
      23 N*m  { 235 kgf*cm, 17 ft.*lbf }
      Bolt (C)
      47 N*m  { 479 kgf*cm, 35 ft.*lbf }
      Bolt Length
      Item Length
      Bolt (A) 25 mm (0.984 in.)
      Bolt (B) 70 mm (2.76 in.)
      Bolt (C) 80 mm (3.15 in.)
  2. INSTALL WATER PUMP PULLEY


    1. Temporarily install the water pump pulley with the 4 bolts.

    2. A01QBZ4C01
      *a Protective Tape
      *b Hold
      *c Turn

      Using a screwdriver or equivalent with its tip wrapped in protective tape, hold the water pump pulley and tighten the 4 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
  3. INSTALL WATER INLET HOUSING


    1. Install the water inlet housing to the No. 3 water by-pass hose and slide the clip to secure them.

    2. Install the water inlet hose to the water inlet housing and front water by-pass joint and slide the 2 clips to secure it.

    3. Install a new No. 1 water inlet housing gasket to the engine water pump assembly.

    4. Install the water inlet housing to the engine water pump assembly with the 3 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

      Note

      Be careful not to allow the No. 1 water inlet housing gasket to get caught between the parts.

    5. Connect the No. 5 water by-pass hose to the water inlet housing and slide the clip to secure it.

    6. Install the wire harness clamp bracket to the water inlet housing with the bolt.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }
  4. CONNECT NO. 2 RADIATOR HOSE

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  5. INSTALL FAN AND GENERATOR V BELT

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  6. INSTALL RADIATOR RESERVE TANK ASSEMBLY

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  7. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE

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  8. CONNECT VENTILATION HOSE

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  9. ADD ENGINE COOLANT

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  10. INSPECT FOR COOLANT LEAK

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  11. INSTALL V-BANK COVER SUB-ASSEMBLY

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  12. INSTALL COOL AIR INTAKE DUCT SEAL

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  13. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

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