STARTER DISASSEMBLY

PROCEDURE


  1. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    1. A01QB4L

      Remove the nut and disconnect the field coil lead wire from the terminal C.

    2. A01QARY

      While holding the magnet starter switch assembly to the starter drive housing assembly, remove the 2 nuts.

    3. A01QCMAC03
      *a Hook

      While lifting the rear of the magnet starter switch assembly, remove the hook from the pinion drive lever, then remove the magnet starter switch assembly.

  2. REMOVE STARTER YOKE ASSEMBLY


    1. A01QCSKC01
      *1 Starter Yoke Assembly
      *2 Starter Commutator End Frame Assembly

      Using a T30 "TORX" socket wrench, remove the 2 through bolts and pull out the starter yoke assembly together with the starter commutator end frame assembly.

  3. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY


    1. A01QALGC11
      *1 Starter Commutator End Frame Assembly
      *2 Starter Yoke Assembly
      *a Lead Wire

      Remove the 2 screws and while holding down the field coil lead wire, remove the starter commutator end frame assembly from the starter yoke assembly.

      Note

      While hold-in down the field coil lead wire, remove the starter commutator end frame assembly.

  4. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    1. A01QD9SC08
      *a Spring
      *b Brush

      Using a screwdriver, hold the spring back and disconnect the starter brush holder assembly.

    2. Disconnect the 4 brushes, and remove the starter brush holder assembly.

  5. REMOVE STARTER ARMATURE ASSEMBLY


    1. A01QBFHC01
      *1 Starter Armature Assembly
      *2 Starter Yoke Assembly

      Remove the starter armature assembly from the starter yoke assembly.

  6. REMOVE STARTER ARMATURE PLATE


    1. A01QCE7C01
      *1 Starter Armature Plate
      *2 Starter Drive Housing Assembly
      *3 Starter Yoke Assembly

      Remove the starter armature plate from the starter drive housing assembly or starter yoke assembly.

  7. REMOVE PLANETARY GEAR


    1. A01QA1M

      Remove the 3 planetary gears from the starter drive housing assembly.

  8. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY


    1. A01Q8P5C03
      *1 Starter Center Bearing Clutch Sub-assembly
      *2 Pinion Drive Lever
      *3 Rubber Seal
      *4 Starter Drive Housing Assembly

      Remove the starter center bearing clutch sub-assembly together with the pinion drive lever and rubber seal from the starter drive housing assembly.

    2. Remove the pinion drive lever and rubber seal from the starter center bearing clutch sub-assembly.