INTAKE MANIFOLD REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the intake air surge tank assembly assembly removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replacement Part or Procedure Necessary Procedure Effect/Inoperative when not Performed Link
Disconnect cable from negative battery terminal Memorize steering angle neutral point Parking assist monitor system

Click here

Lane departure alert system (w/ Steering Control)

Click here

Pre-crash safety system
Adaptive high beam system
Reset power trunk lid Power trunk lid system

Click here

PROCEDURE


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

    Click here

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Click here

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  3. REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY

    Click here

  4. REMOVE PURGE VALVE (PURGE VSV)

    Click here

  5. REMOVE INJECTOR DRIVER

    Click here

  6. DISCONNECT UNION TO CHECK VALVE HOSE


    1. B002CGGC01
      *A for LHD
      *B for RHD

      Slide the clip and disconnect the union to check valve hose from the intake air surge tank assembly.

  7. REMOVE ENGINE ROOM ECU COVER

    Click here

  8. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

    Click here

  9. DISENGAGE ENGINE WIRE


    1. for LHD:


      1. Remove the 2 bolts and 4 nuts.

        B002DQHC01
        B002DP3 Bolt B002CU5 Nut
        B002CVE Connector B002DL3 Fuel Tube Sub-assembly

      2. Disengage the 4 clamps.

      3. Disconnect the 12 connectors.

      4. Disengage the fuel tube sub-assembly from the engine wire.

    2. for RHD:


      1. Remove the 2 bolts and 4 nuts.

        B002F1GC01
        B002DP3 Bolt B002CU5 Nut
        B002CVE Connector B002DL3 Fuel Tube Sub-assembly

      2. Disengage the 5 clamps.

      3. Disconnect the 12 connectors.

      4. Disengage the fuel tube sub-assembly from the engine wire.

    3. B002CRDC03
      B002DP3 Bolt
      B002CU5 Connector

      Remove the 2 bolts.

    4. Disengage the 2 clamps.

    5. Disconnect the 4 connectors.

    6. B002EFIC01
      B002DP3 Bolt
      B002CU5 Connector

      Remove the 2 bolts.

    7. Disengage the 7 clamps.

    8. Disconnect the 7 connectors.

    9. Disengage the claw and disconnect the engine wire harness.

    10. B002ER1

      Disconnect the engine wire harness connector.

    11. Disengage the wire harness from the engine room ECU box.

      Click here

  10. DISCONNECT NO. 5 ENGINE WIRE


    1. B002CLF

      Disengage the 4 clamps and disconnect the No. 5 engine wire from the intake air surge tank assembly.

  11. DISCONNECT VACUUM HOSE SUB-ASSEMBLY


    1. B002EYB

      Disconnect the vacuum hose sub-assembly from the intake air surge tank assembly.

  12. REMOVE FUEL VAPOR FEED HOSE


    1. B002CVS

      Slide the clip and remove the fuel vapor feed hose from the intake air surge tank assembly.

  13. DISCONNECT VENTILATION HOSE


    1. B002CBD

      Slide the clip and disconnect the ventilation hose from the intake air surge tank assembly.

  14. REMOVE INJECTOR DRIVER BRACKET


    1. B002CGB

      Remove the 4 bolts and 2 injector driver brackets from the intake air surge tank assembly, cylinder head cover sub-assembly LH and cylinder head cover sub-assembly.

  15. REMOVE WATER BY-PASS PIPE SUB-ASSEMBLY


    1. B002CQ2C01
      *1 Heater Water Inlet Hose
      *2 Heater Water Outlet Hose
      *3 No. 3 Water By-pass Hose
      *4 Water By-pass Hose
      *5 No. 5 Water By-pass Hose

      Slide the clip and disconnect the No. 3 water by-pass hose from the water by-pass pipe sub-assembly.

    2. Slide the clip and disconnect the water by-pass hose from the water by-pass pipe sub-assembly.

    3. Slide the clip and disconnect the No. 5 water by-pass hose from the water by-pass pipe sub-assembly.

    4. Slide the clip and disconnect the heater water outlet hose from the water by-pass pipe sub-assembly.

    5. Slide the clip and disconnect the heater water inlet hose from the water by-pass pipe sub-assembly.

    6. B002EJ6

      Remove the 2 bolts and water by-pass pipe sub-assembly from the intake air surge tank assembly.

  16. REMOVE FUEL TUBE SUB-ASSEMBLY

    Click here

  17. REMOVE NO. 2 FUEL DELIVERY PIPE SUB-ASSEMBLY

    Click here

  18. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY

    Click here

  19. REMOVE NO. 1 DELIVERY PIPE SPACER

    Click here

  20. REMOVE INJECTOR VIBRATION INSULATOR

    Click here

  21. REMOVE PORT FUEL INJECTOR ASSEMBLY

    Click here

  22. REMOVE V-BANK COVER BRACKET SUB-ASSEMBLY


    1. B002EG4

      Remove the bolt and V-bank cover bracket sub-assembly from the intake air surge tank assembly.

  23. REMOVE NO. 2 V-BANK COVER BRACKET SUB-ASSEMBLY


    1. B002EFQ

      Remove the bolt and No. 2 V-bank cover bracket sub-assembly from the intake air surge tank assembly.

  24. DISCONNECT NO. 1 FUEL PIPE SUB-ASSEMBLY


    1. B002DAC

      Remove the bolt and disconnect the No. 1 fuel pipe sub-assembly from the intake air surge tank assembly.

  25. REMOVE INTAKE AIR SURGE TANK ASSEMBLY


    1. B002CDHC01
      *A for LHD
      *B for RHD

      Remove the bolt and disconnect the wire harness bracket from the intake air surge tank assembly.

    2. B002DMQC01
      B002DP3 Bolt
      B002CU5 Nut

      Remove the 8 bolts and 2 nuts.

    3. B002CRPC01
      *A for LHD
      *B for RHD

      Pull the engine wire as shown in the illustration.

    4. B002EAOC01
      *A for LHD
      *B for RHD

      Remove the intake air surge tank assembly from the cylinder block sub-assembly.

    5. Remove the 2 No. 1 intake manifold to head gaskets from the cylinder block sub-assembly.