AIR COOLED OIL COOLER INSTALLATION

PROCEDURE


  1. PRECAUTION

    Note


    • If the bolts of the upper transmission oil cooler bracket are loosened, the oil cooler assembly may move out of position and interfere with the front bumper assembly. Do not loosen the bolts of the upper transmission oil cooler bracket.

    • If the bolts of the upper transmission oil cooler bracket have been loosened, adjust the position of the oil cooler assembly.

    B002DILC02
    *1 Upper Transmission Oil Cooler Bracket
    *a Do not loosen

  2. INSTALL OIL COOLER ASSEMBLY (When Adjustment is Necessary)

    Tech Tips

    Perform this procedure only when the bolts of the upper transmission oil cooler bracket have been loosened.


    1. A01XQNS

      Remove the 5 screws and disconnect the front fender liner RH.

    2. Install the transmission oil cooler bracket to the oil cooler assembly with the 2 clips.

    3. Install the outlet transmission oil cooler air duct to the oil cooler assembly with the 2 bolts.

      Torque:
      4.9 N*m  { 50 kgf*cm, 43 in.*lbf }

    4. Engage the clamp to install the hose clamp to the No. 5 transmission oil cooler hose.

    5. Install the No. 5 transmission oil cooler hose to the oil cooler assembly and slide the clip to secure it.

    6. Engage the clamp to install the hose clamp to the No. 6 transmission oil cooler hose.

    7. Install the No. 6 transmission oil cooler hose to the oil cooler assembly and slide the clip to secure it.

    8. Engage the guide and install the transmission oil cooler air duct to the oil cooler assembly with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    9. Temporarily install the oil cooler assembly to the vehicle body with the 6 nuts and 2 bolts.

      B002CKJC01
      *1 Nut *2 Bolt
    10. B002D51C01
      B002CU5 Support

      Fully tighten the 2 nuts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

      Tech Tips

      Tighten the nuts while supporting the oil cooler assembly by hand as shown in the illustration.

    11. Temporarily install the front bumper assembly.


      1. B002C9UC01
        B002C8N Install in this Direction

        Set the front bumper assembly on the vehicle as shown in the illustration.

      2. B002EJSC01
        B002C8N Install in this Direction (1)
        B002E01 Install in this Direction (2)

        Engage the claws as shown in the illustation.

        Tech Tips

        Use the same procedure for the RH side and LH side.

    12. Install the oil cooler assembly


      1. Fully tighten the 2 bolts (A).

        B002C57C01
        *a Torque Wrench Fulcrum Length *b 10 mm Union Nut Wrench
        B002CU5 Support - -
        Torque:
        4.9 N*m  { 50 kgf*cm, 43 in.*lbf }

        Tech Tips

        Tighten the bolts while supporting the oil cooler assembly by hand as shown in the illustration.

      2. Fully tighten the 2 nuts (B).

        Torque:
        8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

      3. Using a 10 mm union nut wrench, fully tighten the 2 nuts (C).

        Torque:
        Specified tightening torque
        8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

        Tech Tips


        • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

          Click here

        • When using a 10 mm union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)): 7.0 N*m (71 kgf*cm, 62 in.*lbf)

      4. B002CFMC01
        *1 Transmission Oil Cooler Air Duct
        *2 Radiator Grille Garnish

        Confirm that the clearance between the transmission oil cooler air duct and radiator grille garnish is even.

    13. B002DCJC01
      *1 Transmission Oil Cooler Bracket
      *2 Front Bumper Assembly
      *a Clearance

      Measure the clearance between the front bumper assembly and transmission oil cooler bracket.

      Standard Clearance
      5.0 mm (0.197 in.) or more

      If the result is not as specified, perform adjustment again.

    14. Remove the front bumper assembly.

    15. Engage the clamp to connect the wire harness to the transmission oil cooler air duct.

    16. Connect the front fender liner RH with the 5 screws.

    17. Connect the outlet transmission oil cooler air duct to the front fender liner RH with 2 new bolts and the 3 clips.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    18. Connect the No. 6 transmission oil cooler hose to the oil cooler tube sub-assembly and slide the clip to secure it.

    19. Engage the clamp to connect the No. 6 transmission oil cooler hose to the cool air intake duct.

    20. Connect the No. 5 transmission oil cooler hose to the oil cooler tube sub-assembly and slide the clip to secure it.

    21. Engage the clamp to connect the No. 5 transmission oil cooler hose to the cool air intake duct.

  3. INSTALL OIL COOLER ASSEMBLY (When Adjustment is Not Necessary)


    1. Install the transmission oil cooler bracket to the oil cooler assembly with the 2 nuts and 2 clips.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    2. Install the outlet transmission oil cooler air duct to the oil cooler assembly with the 2 bolts.

      Torque:
      4.9 N*m  { 50 kgf*cm, 43 in.*lbf }

    3. Engage the clamp to install the hose clamp to the No. 5 transmission oil cooler hose.

    4. Install the No. 5 transmission oil cooler hose to the oil cooler assembly and slide the clip to secure it.

    5. Engage the clamp to install the hose clamp to the No. 6 transmission oil cooler hose.

    6. Install the No. 6 transmission oil cooler hose to the oil cooler assembly and slide the clip to secure it.

    7. Install the oil cooler assembly with outlet transmission oil cooler air duct to the vehicle body with the 4 nuts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    8. Connect the outlet transmission oil cooler air duct to the front fender liner RH with 2 new bolts and the 3 clips.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    9. Connect the No. 6 transmission oil cooler hose to the oil cooler tube sub-assembly and slide the clip to secure it.

    10. Engage the clamp to connect the No. 6 transmission oil cooler hose to the cool air intake duct.

    11. Connect the No. 5 transmission oil cooler hose to the oil cooler tube sub-assembly and slide the clip to secure it.

    12. Engage the clamp to connect the No. 5 transmission oil cooler hose to the cool air intake duct.

  4. INSTALL TRANSMISSION OIL COOLER AIR DUCT (When Adjustment is Not Necessary)


    1. Engage the guide and install the transmission oil cooler air duct to the oil cooler assembly with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    2. Engage the clamp to connect the wire harness to the transmission oil cooler air duct.

  5. INSTALL FRONT BUMPER ASSEMBLY

    Click here

  6. ADD AUTOMATIC TRANSMISSION FLUID

    Click here

  7. INSTALL NO. 2 ENGINE UNDER COVER

    Click here

  8. INSTALL FRONT SUSPENSION MEMBER BRACE SUB-ASSEMBLY

    Click here

  9. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

    Click here

  10. INSTALL FRONT WHEEL RH

    Click here