FRONT DOOR WINDOW FRAME MOULDING INSTALLATION

Info Added 2017-10-06

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. INSTALL FRONT DOOR FRONT WINDOW FRAME MOULDING


    1. Using an air riveter or hand riveter with a nose piece, install the front door front window frame moulding with 2 new rivets.

      A005NUA

      Note

      To prevent damage, when installing the front door front window frame moulding, make sure that there are enough people available to hold it securely.

      Tech Tips

      If the mandrel of the rivet does not come off on the first operation of the rivet gun, slide the rivet gun forward on the mandrel and operate it again.

      Note


      • A005O2FC11
        *a Riveter
        *b Mandrel
        *c Incorrect

        Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.

      • A005NVXC10
        *a Riveter
        *b Incorrect

        Confirm that the rivets are seated properly against the moulding.

      • Do not tilt the riveter when installing the rivet to the moulding.

      • Do not leave any space between the rivet head and moulding.

      • B0048V3C10
        *a Riveter
        *b Incorrect

        Do not leave any space between the moulding and door frame. Firmly hold the 2 items together while installing the rivet.

    2. A005NIEC01
      *a Bolt <A>
      *b Bolt <B>

      Install the front door panel sub-assembly with the 4 bolts <A>.

      Torque:
      26 N*m  { 265 kgf*cm, 19 ft.*lbf }

      Note

      To prevent damage, when installing the front door panel sub-assembly, make sure that there are enough people available to hold it securely.

    3. Apply adhesive to the threads of the bolt <B>.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    4. Install the bolt <B>.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }
    5. A005NVFC01
      *A Section
      *1 Front Door Upper Hinge Assembly
      *2 Front Door Lower Hinge Assembly
      *a Front Door Hinge Assembly
      *b Anti-rust Coating

      Using a brush, apply anti-rust coating to each front door hinge assembly as shown in the illustration.

    6. Connect each connector.

    7. Engage each clamp.

  2. INSTALL COWL SIDE TRIM BOARD

    Click here

  3. INSTALL FRONT DOOR SCUFF PLATE

    Click here

  4. INSTALL FRONT DOOR UPPER WINDOW FRAME MOULDING


    1. Engage the guide to temporarily install the front door upper window frame moulding to the door frame.

      A005O3P

    2. Using an air riveter or hand riveter with a nose piece, install the front door upper window frame moulding with 6 new rivets.

      Tech Tips

      If the mandrel of the rivet does not come off on the first operation of the rivet gun, slide the rivet gun forward on the mandrel and operate it again.

      Note


      • A005O2FC11
        *a Riveter
        *b Mandrel
        *c Incorrect

        Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.

      • A005NVXC10
        *a Riveter
        *b Incorrect

        Confirm that the rivets are seated properly against the moulding.

      • Do not tilt the riveter when installing the rivet to the moulding.

      • Do not leave any space between the rivet head and moulding.

      • B0048V3C10
        *a Riveter
        *b Incorrect

        Do not leave any space between the moulding and door frame. Firmly hold the 2 items together while installing the rivet.

  5. INSTALL FRONT DOOR FIX WINDOW GLASS

    Click here

  6. INSTALL FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY

    Click here

  7. INSTALL FRONT DOOR GLASS RUN

    Click here

  8. INSTALL DOOR FRAME UPPER GARNISH

    Click here

  9. CONNECT FRONT DOOR WEATHERSTRIP


    1. Engage the clips to connect the front door weatherstrip.

  10. INSTALL FRONT DOOR OUTSIDE MOULDING SUB-ASSEMBLY

    Tech Tips

    When installing a new front door outside moulding sub-assembly, heat the vehicle body and front door outside moulding sub-assembly using a heat light.

    Heating Temperature
    Item Temperature
    Vehicle Body 40 to 60°C (104 to 140°F)
    Front Door Outside Moulding Sub-assembly 20 to 30°C (68 to 86°F)

    Note

    Do not heat the vehicle body or front door outside moulding sub-assembly excessively.


    1. Clean the vehicle body surface.


      1. Using a heat light, heat the vehicle body surface.

      2. Remove any double-sided tape from the vehicle body.

      3. Wipe off any tape adhesive residue with cleaner.

    2. A005O26C01
      *a Double-sided Tape
      B0048R7 Install in this Direction (1)
      B0048O3 Install in this Direction (2)

      Install a new front door outside moulding sub-assembly.


      1. Using a heat light, heat the vehicle body and front door outside moulding sub-assembly.

      2. Remove the release paper from the front door outside moulding sub-assembly.

        Tech Tips

        After removing the release paper, keep the exposed adhesive free from foreign matter.

      3. Engage the guide and clip and attach the double-sided tape and caulking sponge to install the front door outside moulding sub-assembly.

        Tech Tips

        Press the front door outside moulding sub-assembly firmly to install it.

    3. Remove the protective tape.

  11. INSTALL FRONT DOOR BELT MOULDING ASSEMBLY

    Click here