FRONT DOOR DISASSEMBLY

Info Added 2017-10-06

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during the front door removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Disconnect cable from negative auxiliary battery terminal Memorize steering angle neutral point Lane departure alert system (w/ Steering Control)

Click here

Simple intelligent parking assist system*1
Toyota parking assist-sensor system*1
Pre-collision System
Initialize back door lock Power door lock control system

Click here


  • Front door window regulator assembly

  • Front door glass sub-assembly

  • Front door glass run

 Initialize Power Window Control System

  • Auto up and down function

  • Jam protection function

  • Catch protection function

  • Remote control function

  • Key-linked function

  • Wireless transmitter-linked function

  • Key-off operation function

  • Window open warning function

Click here

*1: When performing learning using the GTS.

Click here

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. PRECAUTION

    CAUTION:

    Be sure to read Precaution thoroughly before servicing.

    Click here

    B0048SV

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

    Click here

  2. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

    Click here

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system.

    B0048HW

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  3. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG


    1. B0048RQC01
      B0048R7 Remove in this Direction

      Using a moulding remover A, disengage the claws to remove the front door inside handle bezel plug as shown in the illustration.

  4. REMOVE MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT ARMREST BASE UPPER PANEL (for Driver Side)


    1. B0048UYC01
      B0048R7 Remove in this Direction

      Disengage the claws, clips and guides as shown in the illustration.

    2. B0048IS

      Disconnect the 2 connectors to remove the multiplex network master switch assembly with front armrest base upper panel.

  5. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT ARMREST BASE UPPER PANEL (for Front Passenger Side)


    1. B0048PTC01
      B0048R7 Remove in this Direction

      Disengage the claws, clips and guides as shown in the illustration.

    2. B0048UE

      Disconnect the connector to remove the power window regulator switch assembly with front armrest base upper panel.

  6. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY


    1. B0048TT

      Remove the 3 screws.

    2. B0048KCC02
      *a Clip (A)
      B0048JB Place Hands Here
      B0048R7 Remove in this Direction

      Disengage the clips (A), other clips and guide as shown in the illustration.

    3. B0048U6C01
      B0048R7 Remove in this Direction

      Disengage the front door trim board sub-assembly with the front door glass inner weatherstrip and front door belt seal as shown in the illustration.

    4. w/ Illumination:


      1. Disconnect the connector.

    5. B0048MXC01
      *1 Front Door Inside Locking Cable Assembly
      *2 Front Door Lock Remote Control Cable Assembly
      B0048R7 Remove in this Direction

      Disengage the guides to disconnect the front door inside locking cable assembly and front door lock remote control cable assembly to remove the front door trim board sub-assembly as shown in the illustration.

  7. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY

    B0048QE

    1. Disengage the claw and guides to remove the front door inside handle sub-assembly.

  8. REMOVE NO. 1 INTERIOR ILLUMINATION LIGHT ASSEMBLY (w/ Illumination)

    Click here

  9. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH


    1. B0048VR

      Disengage the clips to remove the front door lower frame bracket garnish.

  10. REMOVE FRONT DOOR GLASS INNER WEATHERSTRIP


    1. B0048Q6C01
      B0048R7 Remove in this Direction

      Disengage the claws remove the front door glass inner weatherstrip with the front door belt seal as shown in the illustration.

  11. REMOVE FRONT DOOR BELT SEAL


    1. B0048KJC01
      B0048R7 Remove in this Direction

      Remove the front door belt seal from the front door glass inner weatherstrip as shown in the illustration.

  12. REMOVE FRONT DOOR VENT SEAL


    1. B0048L4

      Remove the front door vent seal.

  13. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY

    Click here

  14. REMOVE OUTER MIRROR PROTECTOR


    1. B0048SNC01
      B0048R7 Remove in this Direction

      Remove the 2 screws.

    2. Disengage the claws to remove the outer mirror protector as shown in the illustration.

  15. REMOVE FRONT DOOR SERVICE HOLE COVER


    1. B0048TU

      Turn the 3 door weatherstrip clips 45° and remove it clips as shown in the illustration.

    2. Disengage the clips to remove the front door service hole cover.

  16. REMOVE DOOR SIDE AIRBAG SENSOR

    Click here

  17. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY


    1. B0048R1

      Remove the hole plug.

    2. for Driver Side:


      1. Connect the multiplex network master switch assembly.

      2. Connect the cable to the negative (-) auxiliary battery terminal.

      3. Move the front door glass sub-assembly so that the door glass bolts can be seen.

      4. Disconnect the cable from the negative (-) auxiliary battery terminal.

      5. Disconnect the multiplex network master switch assembly.

    3. for Front Passenger Side:


      1. Connect the power window regulator switch assembly.

      2. Connect the cable to the negative (-) auxiliary battery terminal.

      3. Move the front door glass sub-assembly so that the door glass bolts can be seen.

      4. Disconnect the cable from the negative (-) auxiliary battery terminal.

      5. Disconnect the power window regulator switch assembly.

    4. B0048SF

      Remove the 2 bolts.

      Note

      After the bolts are removed, do not allow the front door glass sub-assembly to fall.

    5. B0048HLC02
      B0048R7 Remove in this Direction (1)
      B0048O3 Remove in this Direction (2)

      Remove the front door glass sub-assembly as shown in the illustration.

      Note

      Do not damage the front door glass sub-assembly.

  18. REMOVE NO. 2 FRONT DOOR SERVICE HOLE COVER


    1. B0048OO

      Disengage the claws to remove the No. 2 front door service hole cover.

  19. REMOVE FRONT DOOR WINDOW REGULATOR ASSEMBLY


    1. B0048O8C01
      *a Temporary Bolt

      Disconnect the connector.

    2. Loosen the temporary bolt.

      Note

      Do not remove the temporary bolt. If the temporary bolt is removed, the front door window regulator assembly may fall and cause damage.

    3. Remove the 5 bolts and front door window regulator sub-assembly.

    4. Remove the temporary bolt from the front door window regulator assembly.

  20. REMOVE DOOR FRAME UPPER GARNISH


    1. B0048LQ

      Disengage the guides to remove the door frame upper garnish.

  21. REMOVE FRONT DOOR GLASS RUN


    1. B0048LM

      Remove the front door glass run.

  22. REMOVE FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY


    1. Raise up the front door weatherstrip.

    2. B0048MT

      Remove the screw.

    3. Remove the 2 bolts and front door front lower frame sub-assembly.

    4. Install the front door weatherstrip.

  23. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY


    1. B0048MIC01
      B0048R7 Remove in this Direction

      Remove the bolt.

    2. Disengage the guide to remove the front door rear lower frame sub-assembly as shown in the illustration.

  24. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Driver Side)


    1. B0048SUC01
      *1 Hole Plug
      B0048R7 Remove in this Direction

      Remove the hole plug.

    2. Using a T30 "TORX" socket wrench, loosen the screw.

    3. Remove the front door outside handle cover with front door lock cylinder assembly as shown in the illustration.

    4. B0048K5C05
      *a Protective Tape
      B0048R7 Remove in this Direction

      Using a screwdriver with its tip wrapped in protective tape, disengage the claw and guides to remove the front door outside handle cover as shown in the illustration.

  25. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Front Passenger Side)


    1. B0048JQC01
      *1 Hole Plug
      B0048R7 Remove in this Direction

      Remove the hole plug.

    2. Using a T30 "TORX" socket wrench, loosen the screw.

    3. Disengage the claws to remove the front door outside handle cover as shown in the illustration.

  26. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY


    1. B0048MKC01
      *a Protective Tape

      w/ Entry and Start System:


      1. Disengage the claws.

      2. Using a screwdriver with its tip wrapped in protective tape, disconnect the connector.

    2. B0048M3C01
      B0048R7 Remove in this Direction

      Remove the front door outside handle assembly as shown in the illustration.

  27. REMOVE FRONT DOOR FRONT OUTSIDE HANDLE PAD


    1. B0048R5C01
      B0048R7 Remove in this Direction

      Disengage the claws and guide to remove the front door front outside handle pad as shown in the illustration.

  28. REMOVE FRONT DOOR REAR OUTSIDE HANDLE PAD


    1. B0048IPC01
      B0048R7 Remove in this Direction

      Disengage the guides to remove the front door rear outside handle pad as shown in the illustration.

  29. REMOVE FRONT DOOR LOCK WITH MOTOR ASSEMBLY

    Click here

  30. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    1. w/ Entry and Start System:


      1. B0048L6C01
        *a Grommet
        *b Guide
        B0048R7 Remove in this Direction

        Using a T30 "TORX" socket wrench, loosen the screw.

      2. Disengage the grommet and guides to separate the front door outside handle frame sub-assembly as shown in the illustration.

      3. B0048MHC01
        *a Guide
        *b Clamp

        Disengage the clamps and guide to remove the front door outside handle frame sub-assembly.

    2. w/o Entry and Start System:


      1. B0048SOC01
        *a Grommet
        *b Guide
        B0048R7 Remove in this Direction

        Using a T30 "TORX" socket wrench, loosen the screw.

      2. Disengage the grommet and guides to remove the front door outside handle frame sub-assembly as shown in the illustration.

    3. B0048R0

      w/ Protector:


      1. Remove the 3 screws and door outside handle protector.

  31. REMOVE FRONT DOOR LOCK OPEN ROD


    1. B0048QIC01
      *a Snap
      B0048R7 Remove in this Direction (1)
      B0048O3 Remove in this Direction (2)

      Disengage the snap to remove the front door lock open rod from the front door outside frame sub-assembly as shown in the illustration.

  32. REMOVE FRONT DOOR CHECK ASSEMBLY


    1. B0048TK

      Remove the 3 bolts and front door check assembly.

  33. REMOVE FRONT DOOR WEATHERSTRIP


    1. B0048S2C01
      *a Clip (A)

      Using a clip remover, disengage the clip (A) and other clips to remove the front door weatherstrip.

  34. REMOVE FRONT DOOR DUST PROOF SEAL


    1. B0048VP

      Remove the 3 front door dust proof seals.

  35. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY (w/ Speaker)

    Click here

  36. REMOVE FRONT SPEAKER COVER (w/o Speaker)


    1. B0048Q4

      Disconnect the connector.

    2. B0048LY

      Using a drill bit with a diameter of less than 5 mm (0.197 in.), drill out the 3 rivet heads.

      Note


      • Do not drill the rivet at an angle as this will cause damage to the drill and rivet installation hole. Line up the drill with the rivet, and carefully drill out the rivet head.

      • Be careful as the drilled rivet will be very hot.

    3. Continue drilling and push out the remaining rivet fragments.

    4. Using a vacuum cleaner, remove the rivet fragments and shavings from the inside of the door.

    5. Disengage the claw and guide to remove the front speaker cover.

  37. REMOVE FRONT DOOR FIX WINDOW GLASS


    1. B0048NMC01
      B0048R7 Remove in this Direction

      Remove the front door fix window glass with front door fix window weatherstrip as shown in the illustration.

  38. REMOVE FRONT DOOR FIX WINDOW WEATHERSTRIP


    1. B0048LE

      Remove the front door fix window weatherstrip from the front door fix window glass.

  39. REMOVE FRONT DOOR PANEL CUSHION


    1. B0048MV

      Using a clip remover, disengage the claws to remove the 2 front door panel cushions.

  40. REMOVE FRONT DOOR OUTSIDE MOULDING

    Click here

  41. REMOVE FRONT DOOR OUTSIDE MOULDING SUB-ASSEMBLY

    Click here

  42. REMOVE HOLE CAP


    1. B0048VL

      Remove the hole cap.

  43. REMOVE FRONT DOOR BELT MOULDING ASSEMBLY

    Click here

  44. REMOVE FRONT DOOR SCUFF PLATE

    Click here

  45. REMOVE COWL SIDE TRIM BOARD

    Click here

  46. REMOVE FRONT DOOR FRONT WINDOW FRAME MOULDING

    Click here

  47. REMOVE FRONT DOOR UPPER WINDOW FRAME MOULDING

    Click here

  48. REMOVE NO. 4 FRONT DOOR STRIPE

    Click here

  49. REMOVE FRONT DOOR OUTSIDE STRIPE

    Click here

  50. REMOVE NO. 2 FRONT DOOR STRIPE

    Click here