BRAKE PEDAL(for RHD) ADJUSTMENT

PROCEDURE


  1. INSPECT AND ADJUST BRAKE PEDAL HEIGHT


    1. Remove the No. 2 air duct.

      Tech Tips

      Use the same procedure as for the LH side.

      Click here

    2. Check the brake pedal height.

      Note


      • Inspect and adjust the brake pedal height with the floor carpet folded back.

      • When performing the measurement, make sure that the measuring device is contacting the surface of the dash panel insulator assembly clip.


      1. Measure the shortest distance between the brake pedal pad surface and dash panel insulator assembly clip.

        A002Z7KC01
        *1 Brake Pedal Pad *2 Dash Panel Insulator Assembly Clip
        *a Brake Pedal Height - -
        Brake Pedal Height from Dash Panel Insulator Assembly Clip
        173.5 to 185.5 mm (6.83 to 7.30 in.)

        If the pedal height is not as specified, adjust the brake pedal height according to the procedure below.

    3. Adjust the brake pedal height.


      1. A002Z9ZC01
        *1 Stop Light Switch Assembly
        *2 Lock Nut
        *a Brake Pedal Height
        *b Dash Panel Insulator Assembly Clip

        Remove the stop light switch assembly.

        Click here

      2. Loosen the lock nut.

      3. Adjust the brake pedal height by turning the push rod.

        Brake Pedal Height from Dash Panel Insulator Assembly Clip
        173.5 to 185.5 mm (6.83 to 7.30 in.)

      4. Tighten the lock nut.

        Torque:
        25.5 N*m  { 260 kgf*cm, 19 ft.*lbf }

      5. Install the stop light switch assembly.

        Click here

    4. Install the No. 2 air duct.

      Tech Tips

      Use the same procedure as for the LH side.

      Click here

  2. INSPECT AND ADJUST BRAKE PEDAL STROKE SENSOR ASSEMBLY


    1. Inspect the brake pedal stroke sensor assembly.


      1. Connect the GTS to the DLC3 with the power switch off.

      2. Turn the power switch on (IG).

      3. Turn the GTS on and enter the following menus: Chassis / ABS/VSC/TRC / Data List / Stroke Sensor.


        Chassis > ABS/VSC/TRC > Data List
        Tester Display
        Stroke Sensor

      4. Read the stroke sensor value without the brake pedal depressed.

        Standard Voltage (without the brake pedal depressed)
        0.8 to 1.2 V

        If the stroke sensor value is not within the standard voltage, adjust the brake pedal stroke sensor assembly.

    2. Adjust the brake pedal stroke sensor assembly.


      1. Remove the No. 2 air duct.

        Tech Tips

        Use the same procedure as for the LH side.

        Click here

      2. A002ZB7

        Loosen the 2 nuts.

        Note

        Do not depress the brake pedal after turning the power switch on (IG).

      3. A002ZDK

        Read the stroke sensor value in the Data List, and turn the brake pedal stroke sensor assembly slowly to the right or left to adjust the output voltage so that it is within the following range.

        Standard Voltage (without the brake pedal depressed)
        0.8 to 1.2 V

      4. Tighten the 2 nuts.

        Torque:
        8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

      5. Perform linear solenoid valve offset learning, ABS holding solenoid valve learning, brake pedal stroke sensor assembly zero point calibration and system information memorization.

        Click here

      6. Turn the GTS off and turn the power switch off.

      7. Disconnect the GTS.

      8. Install the No. 2 air duct.

        Tech Tips

        Use the same procedure as for the LH side.

        Click here

  3. INSPECT BRAKE PEDAL FREE PLAY


    1. A002Z8KC04
      *a Brake Pedal Free Play

      Depress the brake pedal until a slight resistance is felt. Measure the brake pedal free play as shown in the illustration.

      Brake Pedal Free Play
      1.0 to 6.0 mm (0.0394 to 0.236 in.)

      If the pedal free play is not as specified, check the stop light switch clearance.

      Click here

      If the pedal free play is as specified, proceed to the Inspect Brake Pedal Reserve Distance procedure.

  4. INSPECT BRAKE PEDAL RESERVE DISTANCE


    1. With the power switch on (READY), depress the brake pedal and measure the brake pedal reserve distance.

      A002Z4SC01
      *1 Brake Pedal Pad - -
      *a Brake Pedal Reserve Distance *b Floor Panel
      *c 30 mm (1.18 in.) *d Line Extended from Floor Panel Surface
      Brake Pedal Reserve Distance from Line Extended from Floor Panel Surface at 300 N (31 kgf, 67.4 lbf)
      119.0 mm (4.69 in.) or more

      If the distance is not as specified, troubleshoot the brake system.

      Click here