REAR BRAKE INSTALLATION

Info Added 2017-10-06

CAUTION / NOTICE / HINT

Tech Tips

Use the same procedure for the RH side and LH side.
The following procedure is for the LH side.

PROCEDURE

INSTALL REAR DISC
1. *a Matchmark
  
  Align the matchmarks of the rear disc and rear axle hub and bearing assembly, and install the rear disc.
  
  Note
  
  When replacing the rear disc with a new one, select the installation position where the rear disc has minimal runout.
INSTALL REAR DISC BRAKE CYLINDER MOUNTING
1. Install the rear disc brake cylinder mounting to the rear axle carrier sub-assembly with the 2 bolts.
  
  Torque:
  
  107 N*m { 1091 kgf*cm, 79 ft.*lbf }
INSTALL REAR DISC BRAKE BUSHING DUST BOOT
1. Lithium Soap Base Glycol Grease
  
  Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new rear disc brake bushing dust boots.
  
  Tech Tips
  
  Apply more than 0.3 g (0.01 oz) of lithium soap base glycol grease to each rear disc brake bushing dust boot.
2. Install the 2 rear disc brake bushing dust boots to the rear disc brake cylinder mounting.

INSTALL REAR DISC BRAKE CYLINDER SLIDE PIN

Lithium Soap Base Glycol Grease

Apply a light layer of lithium soap base glycol grease to the contact surface of the rear No. 2 disc brake cylinder slide pin.
Install a new rear disc brake cylinder slide bushing to the rear No. 2 disc brake cylinder slide pin.
Lithium Soap Base Glycol Grease

Apply a light layer of lithium soap base glycol grease to the sliding part and the sealing surfaces of the rear No. 1 disc brake cylinder slide pin and rear No. 2 disc brake cylinder slide pin.

*1	Rear No. 1 Disc Brake Cylinder Slide Pin
*2	Rear No. 2 Disc Brake Cylinder Slide Pin

Install the rear No. 1 disc brake cylinder slide pin and rear No. 2 disc brake cylinder slide pin to the rear disc brake cylinder mounting.

Push the rear No. 1 disc brake cylinder slide pin and rear No. 2 disc brake cylinder slide pin into each rear disc brake bushing dust boot to engage the pins to the boots.

INSTALL REAR DISC BRAKE PAD SUPPORT PLATE
1. Install the 4 rear disc brake pad support plates to the rear disc brake cylinder mounting.
  
  Note
  
  Be sure to install each rear disc brake pad support plate in the correct position and direction.
INSTALL REAR DISC BRAKE ANTI-SQUEAL SHIM

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INSTALL REAR DISC BRAKE PAD
1. Install the 2 rear disc brake pads to the rear disc brake cylinder mounting.
  
  Note
  
  Install the rear disc brake pad so that the rear disc brake pad wear indicator plate is mounted on the lower side of the vehicle.
  
  Tech Tips
  
  If the rear disc brake pad has an identification mark, be sure to confirm the installation location.
  
  *a Inner Side (Brown)
  
  *b Outer Side (Green)
INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY
1. *a Hold
  
  *b Turn
  
  Hold the 2 rear disc brake cylinder slide pins, and install the rear disc brake cylinder assembly to the rear disc brake cylinder mounting with the 2 new bolts in the order shown in the illustration.
  
  Torque:
  
  34.3 N*m { 350 kgf*cm, 25 ft.*lbf }
INSTALL PARKING BRAKE ACTUATOR ASSEMBLY
1. Apply a light coat of lithium soap base glycol grease to a new O-ring.
2. Install the O-ring to the rear disc brake cylinder assembly.
  
  Note
  
  Make sure to replace the O-ring with a new one when installing the parking brake actuator assembly.
3. Using a 5 mm hexagon socket wrench, install the parking brake actuator assembly to the rear disc brake cylinder assembly with the 2 bolts.
  
  Torque:
  
  8.4 N*m { 86 kgf*cm, 74 in.*lbf }
CONNECT NO. 2 PARKING BRAKE WIRE ASSEMBLY
1. Connect the No. 2 parking brake wire assembly connector to the parking brake actuator assembly.
CONNECT REAR FLEXIBLE HOSE
1. Connect the rear flexible hose to the rear disc brake cylinder assembly with a new union bolt and a new gasket.
  
  Torque:
  
  30.4 N*m { 310 kgf*cm, 22 ft.*lbf }
  
  Note
  
  Install the rear flexible hose lock securely into the lock hole in the rear disc brake cylinder assembly.
CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

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BLEED BRAKE LINE

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BLEED REAR DISC BRAKE CYLINDER ASSEMBLY
CAUTION:

If the rear disc brake cylinder assembly has been disassembled, perform air bleeding for the rear disc brake cylinder.
Tech Tips
- Use the same procedure for the RH side and LH side.
- The following procedure is for the LH side.
- While performing air bleeding of the rear disc brake assembly, the bolt can be reused during the bleeding procedure. After air bleeding is complete, replace the bolt with a new one.
1. *a Turn
  
  *b Hold
  
  Perform the procedure to enter rear disc brake pad replacement mode 5 times.
  
  Click here
2. Remove the bolt and separate the rear disc brake cylinder assembly.*1
  
  Note
  
  Keep the rear no. 2 disc brake cylinder slide pin free of foreign matter.
3. Hold the rear disc brake cylinder assembly horizontally, then tilt it 45° toward the bleeder plug side as shown in the illustration.*2
4. *a Turn
  
  *b Hold
  
  Temporarily install the rear disc brake cylinder assembly with the bolt.*3
5. Depress the brake pedal several times, and then loosen the bleeder plug with the pedal depressed.*4
6. When fluid stops coming out, tighten the bleeder plug and release the brake pedal.*5
7. Repeat steps *1 and *5 until all the air in the brake fluid is completely bled out and new brake fluid comes out.
8. Tighten the bleeder plug completely.
  
  Torque:
  
  8.3 N*m { 85 kgf*cm, 73 in.*lbf }
9. Repeat the above 3 steps to replace the brake fluid of the brake tubes for rear wheel.
10. Install the rear disc brake cylinder assembly with a new bolt.
  
  Torque:
  
  34.3 N*m { 350 kgf*cm, 25 ft.*lbf }
INSTALL REAR WHEEL

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NORMAL CONDITION RECOVERY

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*a	Inner Side (Brown)
*b	Outer Side (Green)

*a	Hold
*b	Turn

*a	Turn
*b	Hold

*a	Turn
*b	Hold