BRAKE ACTUATOR(for RHD) REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during engine assembly removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Disconnect cable from negative auxiliary battery terminal Memorize steering angle neutral point Lane departure alert system (w/ Steering Control)

Click here

Simple intelligent parking assist system*1
Toyota parking assist-sensor system*1
Pre-collision system
Initialize back door lock Power door lock control system

Click here

Replacement of brake actuator assembly
  1. Bleed air

  2. Clear the data stored during previous linear solenoid valve offset learning, ABS holding solenoid valve learning, brake pedal stroke sensor assembly zero point calibration and system information memorization.

  3. Perform linear solenoid valve offset learning, ABS holding solenoid valve learning, brake pedal stroke sensor assembly zero point calibration and system information memorization.


  • DTCs are stored

  • ABS warning light illuminates

  • Brake warning light/yellow (minor malfunction) illuminates

  • Slip indicator light illuminates

  • VSC disabled or malfunctions

for Initialization: Click here

for Calibration: Click here

Replacement of inverter with converter assembly Resolver learning
  • DTCs are stored

  • Slight vibration at a vehicle speed of 5 km/h (3 mph) or less

  • Shock or vibration during acceleration

Click here


    for SFI system

  • Replacement of ECM

Perform Vehicle Identification Number (VIN) or frame number registration

Click here


    for SFI system

  • Replacement of throttle body assembly

  • Replacement of engine assembly

  • Gas leak from exhaust system is repaired

Inspection After Repair
  • Poor idle, etc.

  • Engine start function, etc.

Click here

Suspension, tires, etc.

(The vehicle height changes because of suspension or tire replacement)

Initialize No. 1 headlight ECU sub-assembly LH Automatic headlight beam level control system

Click here

Front wheel alignment adjustment
  1. Clear zero point calibration data.

  2. Perform yaw rate and acceleration sensor zero point calibration.


  • DTCs are stored

  • ABS warning light illuminates

  • Brake warning light/yellow (minor malfunction) illuminates

  • Slip indicator light illuminates

  • VSC disabled or malfunctions

Click here

Replacement of hybrid vehicle transaxle assembly
  • Resolver learning

  • Initialize resolver


  • DTCs are stored

  • Slight vibration at a vehicle speed of 5 km/h (3 mph) or less

  • Shock or vibration during acceleration

Click here

*1: When performing learning using the GTS.

Click here

CAUTION:


  • A001OG1C01
    *a An Object Exceeding Weight Limit of Engine Lifter

    The engine assembly with transaxle is very heavy. Be sure to follow the procedure described in the repair manual, or the engine lifter may suddenly drop or the engine assembly with transaxle may fall off the engine lifter.

  • A001RVS

    To prevent burns, do not touch the engine, exhaust manifold or other high temperature components while the engine is hot.

Note

While the auxiliary battery is connected, even if the power switch is off, the brake control system activates when the brake pedal is depressed or any door courtesy switch turns on. Therefore, when servicing the brake system components, do not operate the brake pedal or open/close the doors while the auxiliary battery is connected.

PROCEDURE


  1. REMOVE BRAKE BOOSTER PUMP ASSEMBLY

    Click here

  2. REMOVE BRAKE ACTUATOR ASSEMBLY


    1. A001RMJ

      Remove the 3 bolts and brake actuator assembly from the brake actuator bracket assembly.

      Note


      • Do not hold the brake actuator assembly by the connector.

      • Do not drop the brake actuator assembly when carrying it.