BRAKE PEDAL(for LHD) REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during brake pedal support assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Auxiliary battery terminal is disconnected/reconnected Memorize steering angle neutral point Lane departure alert system (w/ Steering Control)

Click here

Simple intelligent parking assist system*1
Toyota parking assist-sensor system*1
Pre-collision system
Initialize back door lock Power door lock control system

Click here

Replacement of brake pedal support assembly

  1. Clear the data stored during previous linear solenoid valve offset learning, ABS holding solenoid valve learning, brake pedal stroke sensor assembly zero point calibration and system information memorization.

  2. Perform linear solenoid valve offset learning, ABS holding solenoid valve learning, brake pedal stroke sensor assembly zero point calibration and system information memorization.

  • DTCs are stored

  • ABS warning light illuminates

  • Brake warning light/yellow (minor malfunction) illuminates

  • Slip indicator light illuminates

  • VSC disabled or malfunctions

for Initialization: Click here

for Calibration: Click here

*1: When performing learning using the GTS.

Click here

Note

While the auxiliary battery is connected, even if the power switch is off, the brake control system activates when the brake pedal is depressed or any door courtesy switch turns on. Therefore, when servicing the brake system components, do not operate the brake pedal or open/close the doors while the auxiliary battery is connected.

PROCEDURE


  1. REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY

    Click here

  2. REMOVE BRAKE PEDAL STROKE SENSOR ASSEMBLY

    Click here

  3. REMOVE STOP LIGHT SWITCH ASSEMBLY

    Click here

  4. REMOVE STOP LIGHT SWITCH MOUNTING ADJUSTER

  5. REMOVE BRAKE PEDAL RETURN SPRING


    1. A001RT8

      Remove the brake pedal return spring from the brake pedal support assembly and push rod pin.

  6. REMOVE PUSH ROD PIN


    1. A001Q4U

      Remove the clip and push rod pin to separate the brake pedal support assembly from the brake master cylinder push rod clevis.

  7. REMOVE BRAKE PEDAL SUPPORT ASSEMBLY


    1. A001R1H

      Disengage the clamp to separate the wire harness from the brake pedal support assembly.

    2. A001QTY

      Remove the bolt and separate the brake pedal support assembly from the instrument panel reinforcement assembly.

    3. A005MWW

      Remove the 2 clips.

    4. Remove the 4 nuts and brake pedal support assembly.

    5. A001QZE

      Remove the nut from the brake pedal support assembly.

  8. REMOVE BRAKE PEDAL PAD


    1. Remove the brake pedal pad from the brake pedal support assembly.