RADIATOR REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during the radiator assembly removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replacement Part or Procedure Necessary Procedures Effects/Inoperative when not performed Link
Removal/installation of front bumper assembly Change grille shutter control modes and/or perform initialization* Grille shutter system

Click here

*: w/ Grille Shutter System

PROCEDURE


  1. REMOVE NO. 1 ENGINE UNDER COVER

    Click here

  2. DRAIN ENGINE COOLANT (for Engine)

    Click here

  3. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

    Click here

  4. REMOVE HEADLIGHT ASSEMBLY LH


  5. REMOVE HEADLIGHT ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  6. REMOVE INVERTER WATER PUMP ASSEMBLY

    Click here

  7. REMOVE FRONT BUMPER UPPER REINFORCEMENT SUB-ASSEMBLY


    1. A005NZ9

      Remove the 4 bolts and front bumper upper reinforcement sub-assembly from the vehicle.

  8. REMOVE NO. 1 RADIATOR GRILLE RETAINER

    Click here

  9. REMOVE NO. 1 RADIATOR TO SUPPORT SEAL

    Click here

  10. REMOVE HOOD LOCK NUT CAP

    Click here

  11. REMOVE HOOD LOCK ASSEMBLY


  12. REMOVE NO. 2 AIR CLEANER INLET

    Click here

  13. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY


    1. A005N4PC01
      *A for LHD
      *B for RHD

      Disengage the clamp to disconnect the hood control cable sub-assembly from the upper radiator support sub-assembly.

    2. A005N9K

      Disengage the 3 clamps to disconnect the wire harness from the horn and hood lock support assembly.

    3. A005O0B

      Disengage the 12 clamps to disconnect the wire harness from the upper radiator support sub-assembly and fan shroud assembly.

    4. Disconnect the cooling fan motor RH connector and cooling fan motor LH connector.

    5. A005NEA

      Remove the 5 bolts and upper radiator support sub-assembly together with hood lock support sub-assembly from the vehicle.

  14. REMOVE NO. 2 RADIATOR AIR GUIDE

    A005MLX

    1. Disengage the 5 claws to remove the No. 2 radiator air guide from the radiator assembly.

  15. DISCONNECT NO. 1 WATER BY-PASS HOSE


    1. A005NIA

      Slide the clip and disconnect the No. 1 water by-pass hose from the radiator assembly.

  16. DISCONNECT NO. 2 WATER BY-PASS HOSE


    1. A005NVJ

      Disengage the 4 clamps from the fan shroud.

    2. Slide the clip and disconnect the No. 2 water by-pass hose from the radiator assembly.

  17. DISCONNECT INLET HYBRID RADIATOR HOSE


    1. A005NCB

      Disengage the clamp to disconnect the inlet hybrid radiator hose from the fan shroud assembly.

    2. Slide the clip and disconnect the inlet hybrid radiator hose.

  18. DISCONNECT INLET NO. 1 INVERTER COOLING HOSE


    1. A005NXO

      Slide the clip and disconnect the inlet No. 1 inverter cooling hose.

  19. DISCONNECT NO. 1 RADIATOR HOSE


    1. A005NH6

      Slide the clip and disconnect the No. 1 radiator hose.

  20. DISCONNECT NO. 2 RADIATOR HOSE


    1. A005NCW

      Slide the clip and disconnect the No. 2 radiator hose.

  21. DISCONNECT OUTLET NO. 1 INVERTER COOLING HOSE


    1. A005MN8

      Slide the clip and disconnect the outlet No. 1 inverter cooling hose.

  22. REMOVE INVERTER RESERVE TANK ASSEMBLY


    1. A005NSP

      Disengage the clamp to disconnect the inlet hybrid water pump hose from the fan shroud assembly.

    2. Disengage the 2 claws to remove the inverter reserve tank assembly from the fan shroud assembly.

  23. REMOVE FRONT BUMPER ENERGY ABSORBER

    Click here

  24. REMOVE FRONT BUMPER REINFORCEMENT

    Click here

  25. REMOVE NO. 1 RADIATOR AIR GUIDE LH

    Click here

  26. REMOVE NO. 1 RADIATOR AIR GUIDE RH

    Click here

  27. REMOVE RADIATOR LOWER SEAL LH (w/ Grille Shutter)

    Click here

  28. REMOVE RADIATOR LOWER SEAL RH (w/ Grille Shutter)

    Click here

  29. REMOVE RADIATOR SHUTTER SUB-ASSEMBLY (w/ Grille Shutter)

    Click here

  30. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY

    Click here

  31. DISCONNECT SUCTION PIPE SUB-ASSEMBLY

    Click here

  32. REMOVE COOLER CONDENSER ASSEMBLY

    Click here

  33. REMOVE RADIATOR ASSEMBLY


    1. Remove the radiator assembly with the fan shroud assembly from the vehicle body.

    2. A005NT7

      Disengage the 2 claws.

    3. Disengage the 2 guides to remove the fan shroud assembly from the radiator assembly.

      Note

      Do not damage the radiator assembly when removing the fan shroud assembly.

  34. REMOVE RADIATOR SUPPORT CUSHION


    1. Remove the 2 radiator support cushions from the radiator assembly.

  35. REMOVE RADIATOR SUPPORT GROMMET


    1. Remove the 2 radiator support grommets from the radiator assembly.

  36. REMOVE RADIATOR DRAIN COCK PLUG


    1. Remove the 2 radiator drain cock plug.

    2. Remove the 2 O-ring from the radiator drain cock plug.