THERMOSTAT REMOVAL

PROCEDURE

REMOVE NO. 1 ENGINE UNDER COVER

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DRAIN ENGINE COOLANT (for Engine)

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REMOVE RADIATOR COVER

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REMOVE NO. 2 AIR CLEANER INLET

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REMOVE AIR CLEANER CAP SUB-ASSEMBLY

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REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

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REMOVE AIR CLEANER CASE SUB-ASSEMBLY

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REMOVE AIR CLEANER BRACKET

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REMOVE NO. 1 AIR CLEANER INLET

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REMOVE ENGINE OIL LEVEL DIPSTICK
1. Remove the engine oil level dipstick from the engine oil level dipstick guide.
REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE
1. Disengage the clamp to disconnect the engine wire from the engine oil level dipstick guide.
2. Remove the bolt and engine oil level dipstick guide from the cylinder block sub-assembly and oil pan sub-assembly.
3. Remove the engine oil level dipstick guide O-ring from the engine oil level dipstick guide.
REMOVE WATER INLET WITH THERMOSTAT SUB-ASSEMBLY
1. *1 No. 2 Radiator Hose
  
  *2 No. 3 Water By-pass Hose
  
  Slide the 2 clips and disconnect the No. 2 radiator hose and No. 3 water by-pass hose from the water inlet with thermostat sub-assembly.
  Note
  
  Do not apply force to the water inlet with thermostat sub-assembly when disconnecting the No. 3 water by-pass hose.
  
  Do not damage the water inlet with thermostat sub-assembly.
  Tech Tips
  
  When disconnecting the No. 3 water by-pass hose, slide the clip, rotate the hose and pull it straight off the pipe.
2. Type A:
  1. Remove the 2 nuts, bolt and water inlet with thermostat sub-assembly.
  2. Remove the gasket from the water inlet with thermostat sub-assembly.
3. Type B:
  1. Remove the 3 bolts and water inlet with thermostat sub-assembly.
  2. Remove the gasket from the water inlet with thermostat sub-assembly.

*1	No. 2 Radiator Hose
*2	No. 3 Water By-pass Hose