FUEL TANK REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel tank assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Disconnect cable from negative auxiliary battery terminal Memorize steering angle neutral point Lane departure alert system (w/ Steering Control)

Click here

Simple intelligent parking assist system*1
Toyota parking assist-sensor system*1
Pre-collision system
Initialize back door lock Power door lock control system

Click here

Gas leak from exhaust system is repaired Inspection After Repair

  • Poor idle, etc.

  • Engine start function, etc.

Click here

*1: When performing learning using the GTS.

Click here

CAUTION:


  • A001RAN

    Never perform work on fuel system components near any possible ignition sources.

  • Vaporized fuel could ignite, resulting in a serious accident.

PROCEDURE


  1. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

    Click here

  2. DRAIN FUEL

  3. REMOVE TAIL EXHAUST PIPE ASSEMBLY

    Click here

  4. REMOVE REAR FLOOR SIDE MEMBER COVER LH


    1. A001P11N02

      Remove the 3 bolts and clip (A).

    2. Disengage the clip (B) to remove the rear floor side member cover LH.

  5. REMOVE REAR FLOOR SIDE MEMBER COVER RH


    1. A001ON2

      Remove the 3 bolts.

    2. Disengage the clip to remove the rear floor side member cover RH.

  6. REMOVE NO. 1 FUEL TANK PROTECTOR


    1. A001OHV

      Remove the 4 clips and No. 1 fuel tank protector from the fuel tank assembly.

  7. DISCONNECT FUEL TANK BREATHER TUBE


    1. A001RY3

      Disconnect the fuel tank breather tube from the fuel tank filler pipe sub-assembly.

      Click here

  8. DISCONNECT FUEL TANK TO FILLER PIPE HOSE


    1. A001PXW

      Loosen the clamp, then disconnect the fuel tank to filler pipe hose from the fuel tank assembly.

  9. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. A001QZK

      Disconnect the fuel tank main tube sub-assembly from the fuel pipe.

      Click here

  10. DISCONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY


    1. A001OKQ

      Disconnect the fuel tank vent hose sub-assembly from the canister (charcoal canister assembly).

      Click here

  11. REMOVE FUEL TANK ASSEMBLY

    CAUTION:

    The fuel tank assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the fuel tank assembly may fall off the engine lifter.

    A001QVJ

    1. A001ORK

      Support the fuel tank assembly using an engine lifter.

      Tech Tips

      Using height adjustment attachments and plate lift attachments, keep the fuel tank assembly horizontal.

    2. A001Q37

      Remove the 4 bolts.

    3. Lower the engine lifter to remove the fuel tank assembly.

      Note


      • Be careful not to drop the fuel tank assembly.

      • When removing the fuel tank assembly, tilt it slightly to prevent it from interfering with the surrounding parts.

    4. Remove the fuel tank side plate from the fuel tank assembly.

  12. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. A001RSF

      Disengage the 4 clamps to remove the fuel tank main tube sub-assembly from the fuel tank assembly.

  13. REMOVE FUEL TANK VENT HOSE SUB-ASSEMBLY


    1. A001QPL

      Disengage the 2 clamps to remove the fuel tank vent hose sub-assembly from the fuel tank assembly.