FUEL PUMP DISASSEMBLY

Info Added 2017-10-06

CAUTION / NOTICE / HINT

Note

Do not disconnect the tube shown in the illustration when disassembling the fuel suction tube with pump and gauge assembly. Doing so will cause reassembly of the fuel suction tube with pump and gauge assembly to be impossible as the tube is pressed into the plate sub-assembly.

A001NZ1C01
*a Tube

PROCEDURE


  1. REMOVE FUEL SENDER GAUGE ASSEMBLY

    Click here

  2. REMOVE FUEL PUMP


    1. A001RKH

      Disconnect the fuel pump harness connector.

    2. Disengage the 2 clamps and disconnect the fuel pump harness from the fuel suction tube with pump and gauge assembly.

    3. A001R96C02
      *1 Plate Sub-assembly
      *a Claw
      B0048I2 Pull
      B0048S8 Slide

      Disengage the claw and slide the plate sub-assembly and then remove that from the fuel sub-tank sub-assembly.

    4. A001PTB

      Disengage the 4 claws, and remove the fuel pump from the fuel sub-tank sub-assembly.

      Note

      Do not do anything which may separate the tube from either the plate sub-assembly or fuel filter, such as applying excessive force to the tube.

      Click here

    5. A001OE6C01
      *1 No. 1 Fuel Suction Support

      Disengage the 3 claws, and remove the fuel pump from the No. 1 fuel suction support.

    6. A001QO9

      Disconnect the fuel pump harness connector to remove the fuel pump harness from the fuel pump.

    7. A001OTFC04
      *1 O-ring
      *2 Fuel Pump Spacer

      Remove the O-ring and fuel pump spacer from the fuel pump.

      Note

      Be careful not to damage the sealing surface.