HV RELAY ASSEMBLY INSTALLATION

PROCEDURE

1. INSTALL HV BATTERY JUNCTION BLOCK ASSEMBLY

   CAUTION:

   Be sure to wear insulated gloves and protective goggles.

   
   

   1. Install the HV battery junction block assembly to the No. 1 hybrid battery shield sub-assembly with the 4 nuts.

      Torque:

      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

      Note

      If the HV battery junction block assembly has been struck or dropped, replace it with a new one.

   2. Connect the HV battery junction block assembly connector.

      Note

      Make sure that the connectors are connected securely.

   3. Engage the 2 claws to install the wiring harness protector.

   4. Connect the HV battery junction block assembly connector.

      Note

      Make sure that the connectors are connected securely.

   5. Engage the 2 claws to close the wiring harness protector.

   6. Engage the clamp.

   7. Connect the HV battery junction block assembly connector.

      Note

      Make sure that the connectors are connected securely.

   8. Connect the electric vehicle battery plug assembly with the bolt.

      Torque:

      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

2. INSTALL UPPER NO. 1 HYBRID BATTERY COVER SUB-ASSEMBLY

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3. CONNECT FLOOR WIRE

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4. INSTALL NO. 1 HYBRID BATTERY EXHAUST DUCT

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5. CONNECT FLOOR WIRE

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6. CONNECT HV FLOOR UNDER WIRE

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7. INSTALL NO. 1 HV BATTERY COVER PANEL RH

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8. INSTALL BATTERY COOLING BLOWER ASSEMBLY

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9. INSTALL REAR SEAT CUSHION LEG SUB-ASSEMBLY

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10. INSTALL REAR UNDER COVER

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11. INSTALL REAR UNDER SIDE COVER LH

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12. INSTALL REAR DOOR SCUFF PLATE LH

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13. INSTALL REAR UNDER SIDE COVER RH

    Tech Tips

    Use the same procedure as for the LH side.

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14. INSTALL REAR DOOR SCUFF PLATE RH

    Tech Tips

    Use the same procedure as for the LH side.

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15. INSTALL REAR SEAT CUSHION LOCK HOOK

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16. INSTALL BENCH TYPE REAR SEAT CUSHION ASSEMBLY

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17. INSTALL SERVICE PLUG GRIP

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