GENERATOR DISASSEMBLY

PROCEDURE


  1. REMOVE GENERATOR REAR END COVER


    1. A01W0CF

      Remove the 3 nuts and generator rear end cover.

  2. REMOVE GENERATOR TERMINAL INSULATOR


    1. A01W0SI

      Remove the generator terminal insulator.

  3. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY


    1. A01W52L

      Remove the 2 screws and generator brush holder assembly.

  4. REMOVE GENERATOR COIL ASSEMBLY


    1. A01W0JF

      Remove the 4 bolts.

    2. A01VZOHE13
      Text in Illustration
      *a Turn
      *b Hold

      Using SST, remove the generator coil assembly.

      SST
      09950-40011   ( 09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010, 09958-04011 )
    3. A01W2TK

      Remove the generator washer.

  5. REMOVE GENERATOR PULLEY CAP


    1. A01W4GK

      Using a screwdriver, puncture the center of the generator pulley cap and pry it off.

      Note

      Do not reuse the generator pulley cap.

  6. REMOVE GENERATOR PULLEY WITH CLUTCH


    1. Mount the generator drive end frame in a vise tightly.

    2. A01W4UKE01
      Text in Illustration
      *1 SST (A)
      *2 SST (B)

      Confirm SST (A) and (B) shown in the illustration.

      SST
      09820-63021
    3. A01W0KLE13
      Text in Illustration
      *1 Rotor Shaft
      *2 SST (A)

      Place the rotor shaft end into SST (A).

    4. A01W0Y1E13
      Text in Illustration
      *1 Generator Pulley with Clutch
      *2 SST (B)
      *3 SST (A)

      Fit SST (B) to the generator pulley with clutch.

    5. A01W4ZJE12
      Text in Illustration
      *1 SST (B)
      *2 SST (A)

      Loosen the generator pulley with clutch by turning SST (B) in the direction shown in the illustration.

      Note


      • Check that the generator drive end frame is secured in the vise tightly.

      • Hold SST (A) tightly during the operation.

    6. Remove SST from the generator assembly.

    7. Remove the generator pulley with clutch from the rotor shaft.

  7. REMOVE GENERATOR ROTOR ASSEMBLY


    1. A01W1K8

      Remove the generator rotor assembly.

  8. REMOVE GENERATOR DRIVE END FRAME BEARING


    1. A01W5BC

      Remove the 4 screws and bearing retainer.

    2. A01W2BLE05

      Using SST and a hammer, tap out the generator drive end frame bearing.

      SST
      09950-60010   ( 09951-00250 )
      09950-70010   ( 09951-07100 )