GENERATOR(for 150 A Type) DISASSEMBLY

PROCEDURE


  1. REMOVE GENERATOR PULLEY CAP


    1. A01VZNH

      Using a screwdriver, puncture the center of the generator pulley cap and pry it off.

      Note

      Do not reuse the generator pulley cap.

  2. REMOVE GENERATOR PULLEY WITH CLUTCH


    1. Mount the generator assembly in a vise tightly.

    2. A01W4UKE01
      Text in Illustration
      *1 SST (A)
      *2 SST (B)

      Confirm SST (A) and (B) shown in the illustration.

      SST
      09820-63021
    3. A01W5IOE07
      Text in Illustration
      *1 SST (A)
      *2 SST (B)

      Install SST (A) and (B) to the generator pulley with clutch as shown in the illustration.

    4. A01W0Y8E10
      Text in Illustration
      *1 SST (A)
      *2 SST (B)

      Use a wrench to hold SST (A), and turn SST (B) counterclockwise to loosen the generator pulley with clutch.

      Note


      • Check that the generator drive end frame is secured in the vise tightly.

      • Hold SST (A) tightly during the operation.

    5. Remove the generator pulley with clutch.

  3. REMOVE GENERATOR REAR END COVER


    1. Place the generator assembly on the generator pulley with clutch.

    2. A01W43O

      Remove the 3 nuts and generator rear end cover.

  4. REMOVE GENERATOR TERMINAL INSULATOR


    1. A01W01F

      Remove the generator terminal insulator.

  5. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY


    1. A01W3LT

      Remove the 2 screws and generator brush holder assembly.

  6. REMOVE GENERATOR COIL ASSEMBLY


    1. A01W4DJ

      Remove the 4 bolts.

    2. A01W34WE01

      Using SST, remove the generator coil assembly.

      SST
      09950-40011   ( 09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010, 09958-04011 )
    3. A01W2TK

      Remove the generator washer.

  7. REMOVE GENERATOR ROTOR ASSEMBLY


    1. A01VZ71

      Remove the generator rotor assembly.

  8. REMOVE GENERATOR DRIVE END FRAME BEARING


    1. A01W5J4

      Remove the 4 screws and bearing retainer.

    2. A01W4BWE02

      Using SST and a hammer, tap out the generator drive end frame bearing.

      SST
      09950-60010   ( 09951-00250 )
      09950-70010   ( 09951-07100 )