BRAKE BOOSTER(for LHD) REMOVAL

CAUTION / NOTICE / HINT

Note

Make sure to release vacuum from the brake booster assembly before removing the brake master cylinder sub-assembly from the brake booster assembly.

PROCEDURE


  1. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY

    Click here

  2. SEPARATE NO. 1 HOSE TO HOSE TUBE (for 2AR-FE)


    1. A01W5DI

      Slide the clip and disconnect the No. 1 hose to hose tube from the brake booster assembly.

    2. Remove the 2 nuts to separate the No. 1 hose to hose tube from the vehicle body.

  3. DISCONNECT UNION TO CHECK VALVE HOSE (for 6AR-FSE)


    1. A01W1H7

      Slide the clip and disconnect the union to check valve hose from the brake booster assembly.

  4. DISCONNECT UNION TO CHECK VALVE HOSE (for 2GR-FE)


    1. A01W4XI

      Slide the clip and disconnect the union to check valve hose from the brake booster assembly.

  5. REMOVE PUSH ROD PIN

    Click here

  6. REMOVE BRAKE BOOSTER ASSEMBLY


    1. for 6AR-FSE:


      1. A01W4JK

        Disconnect the connector from the vacuum sensor assembly.

    2. A01W1SW

      Remove the 4 nuts and brake booster assembly from the vehicle body.

      Note

      Do not kink or damage the brake lines.

  7. REMOVE BRAKE BOOSTER GASKET


    1. B001OGW

      Remove the brake booster gasket from the brake booster assembly.

  8. REMOVE BRAKE MASTER CYLINDER PUSH ROD CLEVIS


    1. Loosen the lock nut and remove the brake master cylinder push rod clevis and lock nut from the brake booster assembly.

  9. REMOVE BRAKE VACUUM CHECK VALVE ASSEMBLY


    1. Remove the brake vacuum check valve assembly from the brake booster assembly.

    2. Remove the check valve grommet from the brake booster assembly.

  10. REMOVE VACUUM WARNING SWITCH ASSEMBLY (for 6AR-FSE)


    1. Remove the vacuum warning switch assembly from the brake booster assembly.

    2. Remove the check valve grommet from the brake booster assembly.

  11. REMOVE VACUUM SENSOR ASSEMBLY (for 6AR-FSE)


    1. Remove the vacuum sensor assembly from the brake booster assembly.

    2. Remove the check valve grommet from the brake booster assembly.