FRONT SUSPENSION MEMBER INSTALLATION

PROCEDURE


  1. INSTALL HOLE PLUG


    1. Install 10 hole plugs to the front frame assembly.

      Tech Tips

      There are 4 different shapes of hole plug.

  2. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING REAR CUSHION LH


    1. A01W1TIE01
      Text in Illustration
      *a View from Underneath
      B001O8N Front of the Vehicle

      Temporarily install a new front suspension member body mounting rear cushion LH while confirming the installation direction.

      Note

      Position the front suspension member body mounting rear cushion LH in the correct direction.

    2. A01W4ROE02
      Text in Illustration
      *1 Front Suspension Member Body Mounting Rear Cushion LH

      Install SST as shown in the illustration.

      SST
      09830-10010   ( 09830-01010, 09830-01020, 09830-01030, 09830-01060 )
    3. A01W5IXE10
      Text in Illustration
      *a Hold
      *b Turn

      Using SST, install the front suspension member body mounting rear cushion LH as shown in the illustration.

      Note

      Check that there is no clearance between the front frame assembly and the front suspension member body mounting rear cushion LH.

  3. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING REAR CUSHION RH


    1. A01W3HVE05
      Text in Illustration
      *a View from Underneath
      B001O8N Front of the Vehicle

      Temporarily install a new front suspension member body mounting rear cushion RH while confirming the installation direction.

      Note

      Position the front suspension member body mounting rear cushion RH in the correct direction.

    2. Install SST using the same procedure as the front suspension member body mounting rear cushion LH.

      SST
      09830-10010   ( 09830-01010, 09830-01020, 09830-01030, 09830-01060 )

    3. Using SST, install the front suspension member body mounting rear cushion RH.

      SST
      09830-10010   ( 09830-01010, 09830-01020, 09830-01030, 09830-01060 )

      Tech Tips

      Perform the same procedure as the LH side.

  4. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING FRONT CUSHION


    1. A01W3J7E05
      Text in Illustration
      *a View from Underneath
      B001O8N Front of the Vehicle

      Temporarily install a new front suspension member body mounting front cushion while confirming the installation direction.

      Note

      Position the front suspension member body mounting front cushion in the correct direction.

    2. Install SST using the same procedure as the front suspension member body mounting rear cushion LH.

      SST
      09830-10010   ( 09830-01010, 09830-01020, 09830-01030, 09830-01060 )
    3. A01W060E12
      Text in Illustration
      *a Hold
      *b Turn

      Using SST, install the front suspension member body mounting front cushion as shown in the illustration.

      SST
      09830-10010   ( 09830-01010, 09830-01020, 09830-01030, 09830-01060 )

      Note

      Check that there is no clearance between the front frame assembly and the front suspension member body mounting front cushion.

  5. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING REAR STOPPER


    1. Install the 2 front suspension member body mounting rear stoppers to the front frame assembly.

  6. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING FRONT STOPPER


    1. Install the 2 front suspension member body mounting front stoppers to the front frame assembly.

  7. INSTALL FRONT SUSPENSION MEMBER DYNAMIC DAMPER


    1. Install the front suspension member dynamic damper to the front frame assembly with the 2 bolts.

      Torque:
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }

  8. INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH

    Click here

  9. INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

    Tech Tips

    Perform the same procedure as the LH side.

  10. INSTALL STEERING LINK ASSEMBLY

    Click here

  11. INSTALL FRONT STABILIZER BAR WITH FRONT STABILIZER LINK ASSEMBLY


    1. Install the front stabilizer bar with 2 front stabilizer link assemblies to the front frame assembly.

  12. INSTALL FRONT NO. 1 STABILIZER BRACKET LH

    Click here

  13. INSTALL FRONT NO. 1 STABILIZER BRACKET RH

    Tech Tips

    Perform the same procedure as the LH side.

  14. INSTALL ENGINE MOUNTING INSULATOR LH

    for 2AR-FE: Click here

    for 2GR-FE: Click here

    for 6AR-FSE: Click here

  15. INSTALL ENGINE MOUNTING INSULATOR RH

    for 2AR-FE: Click here

    for 2GR-FE: Click here

    for 6AR-FSE: Click here

  16. INSTALL FRONT ENGINE MOUNTING INSULATOR

    for 2AR-FE: Click here

    for 6AR-FSE: Click here

  17. INSTALL FRONT ENGINE MOUNTING INSULATOR ASSEMBLY

    for 2GR-FE: Click here

  18. INSTALL FRONT FRAME ASSEMBLY

    for 2AR-FE: Click here

    for 2GR-FE: Click here

    for 6AR-FSE: Click here