FRONT DRIVE SHAFT ASSEMBLY(for 2AR-FE, 6AR-FSE) DISASSEMBLY

PROCEDURE


  1. REMOVE FRONT NO. 2 AXLE INBOARD JOINT BOOT CLAMP


    1. for One Touch Type:


      1. A01W1L6E01
        Text in Illustration
        *A for One Touch Type
        *B for Claw Engagement Type

        Using a screwdriver, remove the front No. 2 axle inboard joint boot clamp.

    2. for Claw Engagement Type:


      1. Using needle-nose pliers, remove the front No. 2 axle inboard joint boot clamp.

        Text in Illustration
        *a claw

  2. REMOVE FRONT AXLE INBOARD JOINT BOOT CLAMP

    Tech Tips

    Perform the same procedure as for the front No. 2 axle inboard joint boot clamp.

  3. SEPARATE FRONT AXLE INBOARD JOINT BOOT


    1. Separate the front axle inboard joint boot from the front drive inboard joint assembly.

  4. REMOVE FRONT DRIVE INBOARD JOINT ASSEMBLY


    1. Remove the old grease from the front drive inboard joint assembly.

    2. A01W4WZE38
      Text in Illustration
      *a Matchmark

      Put matchmarks on the front drive inboard joint assembly and front drive outboard joint shaft assembly.

      Note

      Do not use a punch for the marks.

    3. Remove the front drive inboard joint assembly from the front drive outboard joint shaft assembly.

    4. Hold the drive shaft in a vise between aluminum plates.

      Note

      Do not overtighten the vise.

    5. A01W1WA

      Using a snap ring expander, remove the shaft snap ring from the front drive outboard joint shaft assembly.

    6. A01VZ9KE23
      Text in Illustration
      *a Matchmark

      Put matchmarks on the front drive outboard joint shaft assembly and tripod joint.

      Note

      Do not use a punch for the marks.

    7. Using a brass bar and a hammer, tap out the tripod joint from the front drive outboard joint shaft assembly.

      Note


      • Do not tap the rollers.

      • Do not drop the tripod joint.

  5. REMOVE FRONT AXLE INBOARD JOINT BOOT


    1. Remove the front No. 2 axle inboard joint boot clamp, front axle inboard joint boot and front axle inboard joint boot clamp.

  6. REMOVE FRONT DRIVE SHAFT DAMPER (w/ 1 Clamp)


    1. for One Touch Type:


      1. A01VZWEE01
        Text in Illustration
        *A for One Touch Type
        *B for Claw Engagement Type

        Using a screwdriver, remove the front drive shaft damper clamp.

    2. for Claw Engagement Type:


      1. Using needle-nose pliers, remove the front drive shaft damper clamp.

        Text in Illustration
        *a Claw

    3. Remove the front drive shaft damper.

  7. REMOVE FRONT DRIVE SHAFT DAMPER (w/ 2 Clamps)


    1. A01W2YIE01
      Text in Illustration
      *a Claw

      Using needle-nose pliers, remove the 2 front drive shaft damper clamps.

    2. Remove the front drive shaft damper.

  8. REMOVE FRONT NO. 2 AXLE OUTBOARD JOINT BOOT CLAMP


    1. A01W2WV

      Using a screwdriver, remove the front No. 2 axle outboard joint boot clamp.

  9. REMOVE FRONT AXLE OUTBOARD JOINT BOOT CLAMP

    Tech Tips

    Perform the same procedure as for the front No. 2 axle outboard joint boot clamp.

  10. REMOVE FRONT AXLE OUTBOARD JOINT BOOT


    1. Remove the front axle outboard joint boot clamp, front axle outboard joint boot and front No. 2 axle outboard joint boot clamp from the front drive outboard joint shaft assembly.

    2. Remove the grease from the outboard joint.

  11. REMOVE FRONT DRIVE SHAFT DUST COVER LH


    1. A01W0W8E34

      Using SST and a press, remove the front drive shaft dust cover LH.

      SST
      09950-00020

      Note


      • Be careful not to drop the front drive inboard joint assembly.

      • Do not overtighten SST.

  12. REMOVE FRONT DRIVE SHAFT DUST COVER RH


    1. A01W2UI

      Using a press, remove the front drive shaft dust cover RH.

      Note

      Be careful not to drop the front drive inboard joint assembly.

  13. REMOVE FRONT DRIVE SHAFT DUST COVER (for RH Side)


    1. w/ Cover:


      1. A01W4W4E20

        Using SST and a press, remove the front drive shaft dust cover.

        SST
        09950-00020

        Note


        • Be careful not to drop the front drive inboard joint assembly.

        • Do not overtighten SST.

        Tech Tips

        If the front drive shaft dust cover is removed, it is not necessary to reinstall it.

  14. REMOVE FRONT DRIVE SHAFT BEARING (for RH Side)


    1. A01W1Q5

      Using a snap ring expander, remove the drive shaft hole snap ring.

    2. A01W0RVE14

      Using SST and a press, remove the front drive shaft bearing.

      SST
      09527-10011

      Note

      Be careful not to drop the front drive inboard joint assembly.