VALVE BODY ASSEMBLY INSTALLATION

PROCEDURE


  1. INSTALL MANUAL VALVE


    1. Coat the manual valve with ATF and install it to the transmission valve body assembly.

  2. INSTALL TRANSMISSION VALVE BODY ASSEMBLY


    1. Coat the O-ring of the transmission wire with ATF.

    2. A01W0EBE09
      Text in Illustration
      *a Positioning Bolt

      Confirm that the manual valve lever sub-assembly is positioned as shown in the illustration and install the transmission valve body assembly to the transaxle case with the 11 bolts.

      Torque:
      11 N*m  { 110 kgf*cm, 8 ft.*lbf }
      Bolt length
      Bolt A
      25 mm (0.984 in.)
      Bolt B
      30 mm (1.18 in.)
      Bolt C
      35 mm (1.38 in.)
      Bolt D
      45 mm (1.77 in.)
      Bolt E
      55 mm (2.17 in.)

      Note


      • When installing the transmission valve body assembly, be careful not to allow the transmission revolution sensor and transaxle case to interfere with each other.

      • Be sure to insert the pin of the manual valve lever sub-assembly into the groove on the end of the manual valve.

      • First, temporarily tighten the bolts marked *a in the illustration because they are positioning bolts.

  3. INSTALL VALVE BODY OIL STRAINER ASSEMBLY


    1. Coat a new O-ring with ATF and install it to the valve body oil strainer assembly.

      Note

      Ensure that the O-ring is not twisted or pinched.

    2. Install the valve body oil strainer assembly to the transmission valve body assembly with the 2 bolts.

      Torque:
      11 N*m  { 110 kgf*cm, 8 ft.*lbf }

  4. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY


    1. B001NVFE03
      Text in Illustration
      *1 Transmission Oil Cleaner Magnet

      Install the 2 transmission oil cleaner magnets onto the automatic transaxle oil pan sub-assembly as shown in the illustration.

    2. Install a new automatic transaxle oil pan gasket to the automatic transaxle oil pan sub-assembly.

    3. A01W0P2

      Install the automatic transaxle oil pan sub-assembly to the transaxle case with the 17 bolts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }
    4. B001O6X

      Clean and degrease the bolt and the installation hole in the transaxle case.

    5. Apply adhesive to the bolt.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

    6. Install the bolt.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

      Note


      • In order to ensure proper sealing of the automatic transaxle oil pan sub-assembly bolts, apply adhesive to the bolts and install them within 10 minutes of adhesive application.

      • Completely remove any oil or grease from the contact surface of the transaxle case and automatic transaxle oil pan sub-assembly with the gasket before installation.

  5. INSTALL TORQUE CONVERTER ASSEMBLY

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  6. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY

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