OIL PUMP REMOVAL

CAUTION / NOTICE / HINT

Note

Do not remove the oil pump or oil pump relief valve from the timing chain cover assembly.

PROCEDURE


  1. INSTALL ENGINE ASSEMBLY TO ENGINE STAND

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  2. REMOVE IGNITION COIL ASSEMBLY

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  3. DISCONNECT NO. 2 VENTILATION HOSE

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  4. REMOVE FUEL PUMP PROTECTOR

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  5. DISCONNECT FUEL TUBE SUB-ASSEMBLY

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  6. REMOVE NO. 1 FUEL PIPE

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  7. REMOVE NO. 1 FUEL PIPE SUB-ASSEMBLY

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  8. REMOVE FUEL PUMP WITH SEAL SUB-ASSEMBLY

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  9. REMOVE EGR VALVE BRACKET


    1. A01W3WJ

      Remove the engine cover joint and separate the fuel hose bracket from the EGR valve bracket.

    2. A01W4ZQ

      Remove the 4 bolts and 2 EGR valve brackets.

  10. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

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  11. REMOVE CRANKSHAFT POSITION SENSOR

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  12. REMOVE CRANKSHAFT PULLEY

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  13. REMOVE CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY

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  14. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

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  15. REMOVE ENGINE MOUNTING BRACKET RH


    1. A01W03O

      Remove the 5 bolts and engine mounting bracket RH.

  16. REMOVE TIMING CHAIN COVER ASSEMBLY


    1. A01W2TN

      Remove the 17 bolts and 2 nuts.

      Text in Illustration
      B001O8N Bolt
      B001OAO Nut

    2. Remove the timing chain cover assembly by prying between the timing chain cover assembly and cylinder head sub-assembly, camshaft housing sub-assembly, cylinder block and stiffening crankcase assembly with a screwdriver as shown in the illustration.

      A01W3CXE02
      Text in Illustration
      *a Protective Tape - -

      Note

      Be careful not to damage the contact surfaces of the cylinder head sub-assembly, camshaft housing sub-assembly, cylinder block, stiffening crankcase assembly or timing chain cover assembly.

      Tech Tips

      Tape the screwdriver tip before use.

    3. A01W3NCE02
      Text in Illustration
      *1 Oil Pump Gasket
      *2 Oil Hole Cover Gasket

      Remove the 2 oil pump gaskets and oil hole cover gasket from the stiffening crankcase assembly.

  17. REMOVE TIMING CHAIN COVER OIL SEAL


    1. A01W1FOE05
      Text in Illustration
      *a Protective Tape
      *b Wooden Block

      Using a screwdriver and wooden block, pry out the timing chain cover oil seal.

      Note

      Do not damage the surface of the timing chain cover oil seal press fit hole.

      Tech Tips

      Tape the screwdriver tip before use.