EXHAUST MANIFOLD INSTALLATION

PROCEDURE


  1. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH


    1. Set a new gasket to the cylinder head sub-assembly.

    2. Temporarily install the exhaust manifold sub-assembly LH with the 6 nuts.

    3. Temporarily install the No. 2 manifold stay with the bolt and nut.

    4. A01W1QWE02

      Using a 12 mm deep socket wrench, in several steps, uniformly tighten the 6 nuts in the order shown in the illustration.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  2. INSTALL NO. 2 MANIFOLD STAY


    1. A01W09JE02

      Tighten the bolt and nut in the order shown in the illustration.

      Torque:
      34 N*m  { 347 kgf*cm, 25 ft.*lbf }

  3. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    1. Install the No. 2 exhaust manifold heat insulator with the 3 bolts.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

  4. INSTALL NO. 2 ENGINE OIL LEVEL DIPSTICK GUIDE

    Click here

  5. INSTALL AIR FUEL RATIO SENSOR (for Bank 2)

    Click here

  6. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH


    1. Set a new gasket to the cylinder head sub-assembly.

    2. A01VZK7E02

      Using a 12 mm deep socket wrench, install the exhaust manifold sub-assembly RH by tightening the 6 nuts in the order shown in the illustration.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  7. INSTALL AIR FUEL RATIO SENSOR (for Bank 1)

    Click here

  8. INSTALL FRONT EXHAUST PIPE ASSEMBLY


    1. Install 3 new gaskets to the front exhaust pipe assembly.

    2. A01W2T0E03
      Text in Illustration
      *1 Bolt
      *2 Nut
      *3 Bolt and Nut

      Install the front exhaust pipe assembly with the 4 bolts and 4 nuts.

      Torque:
      Bolt
      55 N*m  { 561 kgf*cm, 41 ft.*lbf }
      Nut
      55 N*m  { 561 kgf*cm, 41 ft.*lbf }
      Bolt and Nut
      49 N*m  { 500 kgf*cm, 36 ft.*lbf }

    3. Install the No. 1 exhaust pipe support bracket with the 2 bolts (for Rear Side).

      Torque:
      33 N*m  { 337 kgf*cm, 24 ft.*lbf }

    4. Connect the 2 heated oxygen sensor connectors.

    5. Install the 2 wire harnesses to the clamp.

  9. INSTALL NO. 1 EXHAUST PIPE SUPPORT BRACKET (for Front Side)

    Click here

  10. INSTALL RADIATOR RESERVE TANK ASSEMBLY

    Click here

  11. INSTALL ENGINE UNDER COVER RH (w/ Front Lower Bumper Absorber)

  12. INSTALL ENGINE UNDER COVER RH (w/o Front Lower Bumper Absorber)

  13. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH

  14. INSPECT FOR EXHAUST GAS LEAK