FUEL PUMP DISASSEMBLY

PROCEDURE


  1. REMOVE FUEL SENDER GAUGE ASSEMBLY

    Click here

  2. REMOVE FUEL PUMP WITH FILTER ASSEMBLY


    1. A01W5KD

      Disconnect the connector of the fuel pump harness.

    2. A01W3ZD

      Disconnect the fuel pump filter hose.

    3. A01W5KTE01
      Text in Illustration
      *1 Tube
      *2 Fuel Sub-tank

      Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the fuel filter and fuel pump with filter assembly from the fuel sub-tank.

      Note

      Do not do anything which may separate the tube from either the fuel suction plate sub-assembly or fuel filter, such as applying excessive force to the tube Click here.

    4. A01W2NA

      Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the No. 1 fuel suction support.

    5. A01W31ME01
      Text in Illustration
      *1 Fuel Filter
      *2 Suction Filter

      Using a screwdriver with its tip wrapped in protective tape, disengage the 5 claws and remove the fuel pump with filter assembly from the fuel filter.

      Note


      • Do not damage the fuel filter.

      • Do not remove the suction filter.

      • Do not use either the fuel pump or the suction filter if the suction filter is removed from the fuel pump.

    6. A01W57G

      Disconnect the fuel pump harness connector.

    7. A01W0FSE06
      Text in Illustration
      *1 Fuel Pump Filter Seal
      *a 5.0 mm (0.197 in.)

      Remove the fuel pump filter seal from the fuel pump with filter assembly. If the fuel pump filter seal still remains in the fuel filter, remove it using a wire tip (1 mm diameter) that is formed as shown in the illustration.

      Note

      Be careful not to damage the sealing surface.

    8. A01W25A

      Remove the fuel pump spacer from the fuel pump with filter assembly.