FUEL INJECTOR INSPECTION

PROCEDURE


  1. INSPECT FUEL INJECTOR ASSEMBLY


    1. Check the resistance.


      1. Measure the resistance according to the value(s) in the table below.

        Standard Resistance
        Tester Connection Condition Specified Condition
        1 - 2 20°C (68°F) 11.6 to 12.4 Ω

        If the result is not as specified, replace the fuel injector assembly.

    2. Check the operation.

      CAUTION:

      Perform the inspection in a well-ventilated area.

      Do not perform the inspection near an open flame.


      1. A01W11GE13
        Text in Illustration
        *1

        SST

        (Hose)

        *2

        SST

        (Hose Band)

        *3

        SST

        (Fuel Tube Connector)

        *4 Fuel Pipe (Vehicle Side)

        Connect SST (fuel tube connector) to SST (hose) with SST (hose band), and then connect them to the fuel pipe (vehicle side).

        SST
        09268-31014   ( 09268-41500, 09268-41700, 95336-08070 )
      2. Install a new O-ring onto the fuel injector assembly.

      3. A01W4KNE04
        Text in Illustration
        *1

        SST

        (Hose)

        *2

        SST

        (Hose Band)

        *3

        SST

        (Adapter)

        *4 O-ring
        *5

        SST

        (Clamp)

        *6 Vinyl Tube

        Connect SST (adapter and hose) to the fuel injector assembly, and hold the fuel injector assembly and union with SST (clamp).

        SST
        09268-31014   ( 09268-41141, 09268-41410, 09268-41700, 95336-08070 )
      4. A01W53FE05
        Text in Illustration
        *1

        SST

        (Adapter)

        *2

        SST

        (Tie Band)

        *3

        SST

        (Clamp)

        Tie SST (clamp and adapter) together with SST (tie band) as shown in the illustration.

        SST
        09268-31014   ( 09268-41141, 09268-41410, 09268-41800 )
      5. Set the fuel injector assembly in a graduated cylinder.

        CAUTION:

        Install a suitable vinyl tube onto the fuel injector assembly to prevent fuel from spraying.

      6. Operate the fuel pump Click here.

      7. A01VZAIE15
        Text in Illustration
        *1 SST (Wire)
        *a Connect

        Connect SST (wire) to the fuel injector assembly and the battery for 15 seconds, and measure the injection volume with a graduated cylinder. Test each fuel injector assembly 2 or 3 times.

        SST
        09842-30080
        Standard Injection Volume
        Tester Connection Condition Specified Condition
        Positive (+) terminal - Ground terminal Per 15 seconds 76 to 91 cc (4.6 to 5.6 cu. in.)
        Difference between each fuel injector assembly
        15 cc (0.9 cu. in.) or less

        Note

        Always switch the voltage on and off at the battery side, not the fuel injector assembly side.

        If the injection volume is not as specified, replace the fuel injector assembly.

    3. Check for leaks.


      1. Disconnect the tester probes of SST (wire) from the battery and check for fuel leaks from the fuel injector assembly.

        Standard fuel drop
        1 drop or less every 35 minutes