FUEL PUMP DISASSEMBLY

PROCEDURE


  1. REMOVE FUEL SENDER GAUGE ASSEMBLY

    Click here

  2. REMOVE FUEL PUMP WITH FILTER ASSEMBLY


    1. A01W5KD

      Disconnect the fuel pump harness connector.

    2. A01W4P5

      Disengage the clamp and claw, and disconnect the fuel pump filter hose from the fuel sub-tank.

    3. A01VZYYE02
      Text in Illustration
      *a Tube
      *b Fuel Sub-tank
      *c Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, disengage the 2 claws and remove the fuel filter and fuel pump with filter assembly from the fuel sub-tank.

      Note

      Do not do anything which may separate the tube from either the fuel suction plate sub-assembly or fuel filter, such as applying excessive force to the tube Click here.

    4. A01W3BDE02
      Text in Illustration
      *a Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, disengage the 2 claws and remove the No. 1 fuel suction support.

    5. A01W1Y3E02
      Text in Illustration
      *a Fuel Filter
      *b Suction Filter
      *c Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, disengage the 5 claws and remove the fuel pump with filter assembly from the fuel filter.

      Note


      • Do not damage the fuel filter or suction filter.

      • Do not remove the suction filter from the fuel pump with filter sub-assembly.

      • Do not use either the fuel pump with filter assembly or the suction filter if the suction filter is removed from the fuel pump with filter assembly.

    6. A01W372

      Disconnect the fuel pump harness connector to remove the fuel pump harness from the fuel pump with filter assembly.

    7. A01W1TDE06
      Text in Illustration
      *1 O-ring
      *2 Fuel Pump Spacer
      *a 5.0 mm (0.197 in.)

      Remove the O-ring and fuel pump spacer from the fuel pump with filter assembly.

      Note

      Be careful not to damage the sealing surface.

      Tech Tips

      If the O-ring still remains in the fuel filter, remove it using a wire tip (1 mm diameter) that is formed as shown in the illustration.