EGR COOLER REMOVAL

PROCEDURE

1. DRAIN ENGINE COOLANT

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2. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY

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3. REMOVE AIR CLEANER CAP WITH AIR CLEANER HOSE

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4. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

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5. REMOVE AIR CLEANER CASE SUB-ASSEMBLY

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6. REMOVE FUEL PUMP PROTECTOR

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7. REMOVE EGR PIPE CONNECTOR

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8. REMOVE NO. 2 EGR PIPE

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9. DISCONNECT ENGINE WIRE

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10. REMOVE EGR VALVE WITH COOLER ASSEMBLY

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11. REMOVE EGR COOLER ASSEMBLY

    
    

    1. 

       Slide the clip and disconnect the No. 1 water by-pass hose from the EGR cooler assembly.

    2. 

       Remove the 2 nuts and EGR cooler assembly from the EGR valve assembly.

    3. 

       Remove the EGR valve gasket from the EGR valve assembly.