EGR COOLER INSTALLATION

PROCEDURE


  1. INSTALL EGR COOLER ASSEMBLY

    Tech Tips

    Perform Inspection After Repair after replacing the EGR valve assembly Click here.


    1. Install a new EGR valve gasket to the EGR valve assembly.

    2. Install the EGR cooler assembly to the EGR valve assembly with the 2 nuts.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }
    3. A01W2GHE01
      Text in Illustration
      *a Upper
      *b Paint Mark

      Connect the No. 1 water by-pass hose to the EGR cooler assembly and slide the clip to secure it.

      Tech Tips

      Make sure the direction of the clip is as shown in the illustration.

  2. INSTALL EGR VALVE WITH COOLER ASSEMBLY

    Click here

  3. CONNECT ENGINE WIRE

    Click here

  4. INSTALL FUEL PUMP PROTECTOR

    Click here

  5. INSTALL AIR CLEANER CASE SUB-ASSEMBLY

    Click here

  6. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

    Click here

  7. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE

    Click here

  8. ADD ENGINE COOLANT

    Click here

  9. INSPECT FOR COOLANT LEAK

    Click here

  10. INSPECT FOR EXHAUST GAS LEAK

    Click here

  11. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY

    Click here