ENGINE UNIT REASSEMBLY

PROCEDURE


  1. INSTALL ENGINE REAR OIL SEAL


    1. Place the engine rear oil seal retainer on wooden blocks.

    2. A01W160E07

      Using SST, tap in a new engine rear oil seal until its surface is flush with the engine rear oil seal retainer edge.

      SST
      09223-15030
      09950-70010   ( 09951-07100 )

      Note


      • Keep the lip free of foreign matter.

      • Do not tap in the engine rear oil seal at an angle.

    3. Apply MP grease to the engine rear oil seal lip.

  2. INSTALL ENGINE REAR OIL SEAL RETAINER


    1. A01W22UE01
      Text in Illustration
      *a

      Seal Packing Diameter

      (2.0 to 3.0 mm (0.0787 to 0.118 in.))

      Apply seal packing in a continuous line as shown in the illustration.

      Seal Packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Seal Diameter
      2.0 to 3.0 mm (0.0787 to 0.118 in.)

      Note


      • Remove any oil from the contact surfaces.

      • Install the engine rear oil seal retainer within 3 minutes of applying seal packing.

      • Do not start the engine for at least 2 hours after installation.

    2. A01W2WAE04

      Install the engine rear oil seal retainer with the 6 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Note

      Be sure to apply adhesive 1324 to the bolts (A) before installing them.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

  3. INSTALL WATER INLET PIPE


    1. A01W4ZHE07
      *A w/o Oil Cooler
      *B w/ Oil Cooler

      Install the water inlet pipe with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. Connect the No. 1 water by-pass hose to the water inlet pipe and slide the clip to secure it.

  4. INSTALL CYLINDER HEAD GASKET RH

    Click here

  5. INSTALL CYLINDER HEAD SUB-ASSEMBLY RH

    Click here

  6. INSTALL CYLINDER HEAD GASKET LH

    Click here

  7. INSTALL CYLINDER HEAD SUB-ASSEMBLY LH

    Click here

  8. INSTALL VALVE STEM CAP

    Click here

  9. INSTALL VALVE LASH ADJUSTER ASSEMBLY

    Click here

  10. INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY

    Click here

  11. INSTALL NO. 3 CAMSHAFT

    Click here

  12. INSTALL NO. 4 CAMSHAFT

    Click here

  13. INSTALL CAMSHAFT BEARING CAP (for Bank 2)

    Click here

  14. INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY LH

    Click here

  15. INSTALL CAMSHAFT

    Click here

  16. INSTALL NO. 2 CAMSHAFT

    Click here

  17. INSTALL CAMSHAFT BEARING CAP (for Bank 1)

    Click here

  18. INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY RH

    Click here

  19. INSTALL NO. 3 CHAIN TENSIONER ASSEMBLY

    Click here

  20. INSTALL CAMSHAFT TIMING GEAR ASSEMBLY AND NO. 2 CHAIN SUB-ASSEMBLY (for Bank 2)

    Click here

  21. INSTALL NO. 2 CHAIN TENSIONER ASSEMBLY

    Click here

  22. INSTALL CAMSHAFT TIMING GEAR ASSEMBLY AND NO. 2 CHAIN SUB-ASSEMBLY (for Bank 1)

    Click here

  23. INSTALL NO. 1 CHAIN VIBRATION DAMPER


    1. A01W4VW

      Install the No. 1 chain vibration damper with the 2 bolts.

      Torque:
      23 N*m  { 235 kgf*cm, 17 ft.*lbf }

  24. INSTALL NO. 2 CHAIN VIBRATION DAMPER


    1. Install the 2 No. 2 chain vibration dampers.

  25. INSTALL CRANKSHAFT TIMING SPROCKET


    1. A01W2KR

      Install the 2 keys and crankshaft timing sprocket as shown in the illustration.

  26. INSTALL IDLE SPROCKET ASSEMBLY


    1. A01W159E08
      Text in Illustration
      *a Knock Pin

      Apply a light coat of engine oil to the rotating surface of the No. 1 idle gear shaft.

    2. Temporarily install the No. 1 idle gear shaft and idle sprocket assembly with the No. 2 idle gear shaft while aligning the knock pin of the No. 1 idle gear shaft with the knock pin groove of the cylinder block sub-assembly.

      Note

      Be careful of the idle gear shaft installation position.

      Tech Tips

      Check that no foreign matter is on the No. 1 idle gear shaft and No. 2 idle gear shaft.

    3. Using a 10 mm hexagon wrench, tighten the No. 2 idle gear shaft.

      Torque:
      60 N*m  { 612 kgf*cm, 44 ft.*lbf }

      Tech Tips

      After installing the idle sprocket assembly, check that the idle sprocket assembly turns smoothly.

  27. INSTALL CHAIN SUB-ASSEMBLY


    1. A01VZR6E07
      Text in Illustration
      *a Mark Plate
      *b Timing Mark

      Align the mark plates and timing marks as shown in the illustration and install the chain sub-assembly.

      Tech Tips

      The camshaft mark plates are orange.

    2. A01W5L0

      Do not pass the chain sub-assembly over the crankshaft, just temporarily place it on the crankshaft.

    3. A01W239E01
      A01VZJKE01

      Turn the camshaft timing gear assembly on bank 1 counterclockwise to tighten the chain sub-assembly between the banks.

      Text in Illustration
      *a Mark Plate
      *b Turn
      *c When the idle sprocket is reused
      *d Mark
      *e Align

      Note

      When the idle sprocket assembly is reused, align the chain plate with the mark where the plate had been in order to tighten the chain sub-assembly between the banks.

    4. A01VZD1E10
      Text in Illustration
      *a Mark Plate
      *b Timing Mark

      Align the mark plate and timing marks as shown in the illustration and install the chain sub-assembly onto the crankshaft timing sprocket.

      Tech Tips

      The crankshaft mark plate is yellow.

    5. Temporarily tighten the crankshaft pulley set bolt.

    6. A01W3JCE11
      Text in Illustration
      *a Center Line
      *b Timing Mark
      *c Sensor Plate

      Turn the crankshaft clockwise to align the timing mark on the crank angle sensor plate with the RH block bore center line (TDC/compression).

  28. INSTALL CHAIN TENSIONER SLIPPER


    1. Install the chain tensioner slipper.

  29. INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY


    1. A01VZTHE10
      Text in Illustration
      *a Stopper Plate
      *b Plunger

      Move the stopper plate upward to release the lock, and push the plunger deep into the No. 1 chain tensioner assembly.

    2. Move the stopper plate downward to set the lock, and insert a hexagon wrench into the hole of the stopper plate.

    3. A01W2KN

      Install the No. 1 chain tensioner assembly with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    4. Remove the hexagon wrench from the No. 1 chain tensioner assembly.

  30. INSPECT VALVE TIMING


    1. Check the camshaft timing marks.

      Note


      • Check each timing mark from a viewpoint directly in line with the center of the camshaft and the timing mark on each camshaft timing gear assembly and each camshaft timing exhaust gear assembly.

      • If the timing marks are checked from any other viewpoint, the valve timing may appear misaligned.

    2. Check that each camshaft timing mark is positioned as shown in the illustration.

      A01W18AE15
      Text in Illustration
      *a Timing Mark *b Viewpoint

      Tech Tips

      For the camshaft or No. 3 camshaft:

      Be sure to check mark (A) at the point when marks (B), (C), and (D) are positioned in line. If the marks are checked from any other viewpoint, they cannot be checked correctly.

      A01W1R1E03

    3. If the valve timing is misaligned, reinstall the chain sub-assembly.

    4. Remove the crankshaft pulley set bolt.

  31. INSTALL TIMING CHAIN CASE OIL SEAL

    Click here

  32. INSTALL ENGINE WATER PUMP ASSEMBLY


    1. A01W2JIE01

      Install a new water pump gasket and the engine water pump assembly with the 8 bolts.

      Torque:
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }

      Note

      Be sure to replace the bolts (A) with new ones or reuse them after applying adhesive 1344.

  33. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY


    1. Apply seal packing in a continuous line to the engine unit as shown in the following illustration.

      A01W3J4E01
      Text in Illustration
      *a Seal Diameter: 3.0 mm or more B001O8N Seal Packing
      Seal Packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Seal Diameter
      3.0 mm (0.118 in.)

      Note


      • Be sure to clean and degrease the contact surfaces, especially the surfaces indicated by (B) in the illustration.

      • If there is oil on the contact surfaces, wipe them with an oil-free cloth before applying seal packing.

      • Install the timing chain cover sub-assembly within 3 minutes of applying seal packing.

      • Do not start the engine for at least 2 hours after installing.

    2. Apply seal packing in a continuous line to the timing chain cover sub-assembly as shown in the following illustration.

      A01W4NZE01
      Text in Illustration
      *a

      Dashed line area

      (Seal packing: Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent)

      		 *b

      Continuous line area

      (Seal packing: Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent)
      *c

      Alternate long and short dashed line area

      (Seal packing: Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent)

      		 *d

      Diagonal line area

      (Seal packing: Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent)
      B001O8N Be sure to apply seal packing - -
      Seal Packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent

      Note


      • If there is oil on the contact surfaces, wipe them with an oil-free cloth before applying seal packing.

      • Install the timing chain cover sub-assembly within 3 minutes and tighten the bolts within 15 minutes of applying seal packing.

      • Do not start the engine for at least 2 hours after installing.

      Seal Packing Application Chart
      Area Seal Packing Diameter Application Position from Inside Seal Line
      Continuous Line Area 4.5 mm or more (0.177 in.) 1.0 to 2.0 mm (0.0394 to 0.0787 in.)
      Alternate Long and Short Dashed Line Area 3.5 mm or more (0.138 in.) 2.0 to 3.0 mm (0.0787 to 0.118 in.)
      Dashed Line Area 3.5 mm or more (0.138 in.) 3.0 to 4.0 mm (0.118 to 0.157 in.)
      Diagonal Line Area 6.0 mm or more (0.236 in.) 5.0 mm (0.197 in.)
    3. A01W1NS

      Install a new gasket.

    4. A01W2U8E07
      Text in Illustration
      *1 Drive Rotor Spline
      *2 Crankshaft

      Align the drive rotor spline of the oil pump and the crankshaft as shown in the illustration. Install the drive rotor spline and timing chain cover sub-assembly to the crankshaft.

    5. A01W33YE05
      Text in Illustration
      *1 Nut

      Temporarily tighten the timing chain cover sub-assembly with the 23 bolts and 2 nuts.

      Bolt Length
      Item Length
      Bolt A 40 mm (1.57 in.)
      Bolt B 55 mm (2.17 in.)
      Bolt C 28 mm (1.102 in.)

      Note

      Make sure that there is no oil on the threads of bolts (B) and (C).

    6. A01W3SDE05
      Text in Illustration
      *a Area 1
      *b Area 2
      *c Area 3
      *d Area 4

      Fully tighten the bolts in this order: Area 1 and Area 2.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    7. Fully tighten the bolts and nuts in Area 3.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

      Tech Tips

      Tighten the bolts and nuts from top to bottom as shown in the illustration.

    8. Fully tighten the bolts in Area 4.

      Torque:
      Bolt A
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }
      Torque:
      Except bolt A
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

      Tech Tips

      Tighten the bolts from bottom to top as shown in the illustration.

    9. Install a new timing chain cover plate gasket and the timing chain cover plate with the 4 bolts.

      Torque:
      9.1 N*m  { 93 kgf*cm, 81 in.*lbf }

  34. INSTALL WATER INLET HOUSING


    1. A01W1WUE04

      Install 2 new O-rings.

      Tech Tips

      Apply a small amount of water or soapy water to O-ring (A) shown in the illustration before installation.

    2. A01W0TME02
      *1 9 mm (0.354 in.)
      *2 25 mm (0.984 in.)

      Install the 2 stud bolts.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }
    3. A01VZBCE12
      Text in Illustration
      *1 Nut
      *2 Bolt

      Install the water inlet housing with the 2 bolts and nut.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Note

      Be careful that the O-ring does not get caught between the parts.

    4. Connect the No. 1 water by-pass hose to the water inlet housing and slide the clip to secure it.

    5. Apply adhesive around the drain cock assembly.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    6. Install the drain cock assembly to the water inlet housing.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }

    7. Install the drain cock plug to the drain cock assembly.

      Torque:
      13 N*m  { 133 kgf*cm, 10 ft.*lbf }

    8. Install a new gasket to the thermostat.

    9. A01W3XHE01

      Align the thermostat jiggle valve with the upper stud bolt, and insert the thermostat into the water inlet housing.

      Tech Tips

      The thermostat jiggle valve may be set within 10° of either side of the prescribed position.

    10. A01W2K4

      Install the water inlet with the 2 nuts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  35. INSTALL NO. 1 FRONT ENGINE MOUNTING BRACKET LH


    1. A01W3M0E08
      Text in Illustration
      *1 Stud Bolt

      Using an E8 "TORX" socket wrench, install the 2 stud bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. Install the No. 1 front engine mounting bracket LH with the 6 bolts.

      Torque:
      54 N*m  { 551 kgf*cm, 40 ft.*lbf }

      Note


      • Install the water inlet and No. 1 front engine mounting bracket LH within 15 minutes of installing the timing chain cover sub-assembly.

      • Do not start the engine for at least 2 hours after installation.

  36. INSTALL NO. 1 OIL PAN BAFFLE PLATE


    1. A01W37LE06

      Install the No. 1 oil pan baffle plate with the 7 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Tech Tips

      Temporarily tighten the 7 bolts. Fully tighten the 2 bolts (A) shown in the illustration before tightening the other bolts.

  37. INSTALL OIL PAN SUB-ASSEMBLY


    1. w/ Oil Cooler:


      1. Using an E8 "TORX" socket wrench, install the 4 stud bolts.

        A01W50RE04
        Text in Illustration
        *A w/ Oil Cooler - -
        *a Lower Cylinder Block Sub-assembly Side *b Timing Chain Cover Sub-assembly Side
        *c Oil Pan Sub-assembly LH Side - -
        Torque:
        Bolt A
        10 N*m  { 102 kgf*cm, 7 ft.*lbf }
        Bolt B
        9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

    2. w/o Oil Cooler:


      1. Using an E8 "TORX" socket wrench, install the 2 stud bolts.

        Torque:
        Bolt A
        10 N*m  { 102 kgf*cm, 7 ft.*lbf }
    3. A01W57H

      Install 2 new O-rings.

    4. A01W4VCE01
      Text in Illustration
      *a Seal Diameter

      Apply seal packing in a continuous line as shown in the illustration.

      Seal Packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Seal Diameter
      3.0 to 4.0 mm (0.118 to 0.157 in.)

      Note


      • Remove any oil from the contact surface.

      • Install the oil pan sub-assembly within 3 minutes of applying seal packing.

      • Do not start the engine for at least 2 hours after installation.

    5. A01VZVBE17
      Text in Illustration
      *A w/o Oil Cooler
      *B w/ Oil Cooler
      *1 Nut

      Install the oil pan sub-assembly with the 16 bolts and 2 nuts.

      Torque:
      Bolt A
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
      Except bolt A
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  38. INSTALL OIL STRAINER SUB-ASSEMBLY


    1. A01W479E13
      Text in Illustration
      *a Timing Chain Cover

      Using an E6 "TORX" socket wrench, install the 2 stud bolts as shown in the illustration.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }
    2. A01W0POE10
      Text in Illustration
      *1 Nut

      Install a new gasket and the oil strainer sub-assembly with the bolt and 2 nuts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  39. INSTALL NO. 2 OIL PAN SUB-ASSEMBLY


    1. A01W4PLE02
      *1 9 mm (0.354 in.)
      *2 20 mm (0.787 in.)

      Using an E6 "TORX" socket wrench, install the 2 stud bolts as shown in the illustration.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }
    2. A01W2RQE01
      Text in Illustration
      *a Seal Diameter

      Apply seal packing in a continuous line as shown in the illustration.

      Seal Packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Seal Diameter
      3.0 to 4.0 mm (0.118 to 0.157 in.)

      Note


      • Remove any oil from the contact surface.

      • Install the No. 2 oil pan sub-assembly within 3 minutes of applying seal packing.

      • Do not start the engine for at least 2 hours after installation.

    3. A01W4Z0E08
      Text in Illustration
      *1 Nut

      Install the No. 2 oil pan sub-assembly with the 16 bolts and 2 nuts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  40. INSTALL OIL PAN DRAIN PLUG


    1. A01W2R3

      Install a new oil pan drain plug gasket and the oil pan drain plug.

      Torque:
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

  41. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY


    1. A01W5IH

      Apply seal packing as shown in the illustration.

      Text in Illustration
      B001O8N Seal Packing
      Seal Packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Note


      • Remove any oil from the contact surface.

      • Install the cylinder head cover sub-assembly within 3 minutes of applying seal packing.

      • Do not start the engine for at least 2 hours after installation.

    2. A01W56A

      Install 3 new gaskets as shown in the illustration.

    3. Install a new cylinder head cover gasket to the cylinder head cover sub-assembly.

    4. A01W2DKE09
      Text in Illustration
      *1 Seal Washer

      Install the cylinder head cover sub-assembly with the 12 bolts and a new seal washer.

      Torque:
      Bolt A
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
      Except bolt A
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Tech Tips

      After tightening all bolts, check the tightening torque of 1 and 11. Retighten the bolt if necessary.

  42. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY LH


    1. A01W5B7

      Apply seal packing as shown in the illustration.

      Text in Illustration
      B001O8N Seal Packing
      Seal Packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Note


      • Remove any oil from the contact surfaces.

      • Install the cylinder head cover sub-assembly LH within 3 minutes of applying seal packing.

      • Do not start the engine for at least 2 hours after installation.

    2. A01W2S9

      Install 3 new gaskets as shown in the illustration.

    3. Install a new No. 2 cylinder head cover gasket to the cylinder head cover sub-assembly LH.

    4. A01W23PE01
      Text in Illustration
      *1 Seal Washer

      Install the cylinder head cover sub-assembly LH with the 12 bolts and a new seal washer.

      Torque:
      Bolt A
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
      Except bolt A
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Tech Tips

      After tightening all bolts, check the tightening torque of 1 and 10. Retighten the bolt if necessary.

  43. INSTALL WATER OUTLET


    1. A01W03F

      Install 2 new gaskets and a new O-ring.

      Tech Tips

      Apply soapy water to the O-ring.

    2. A01W16FE05
      Text in Illustration
      *A w/ Oil Cooler
      *B w/o Oil Cooler
      *1 Nut
      *2 Bolt

      Install the water outlet with the 2 bolts and 4 nuts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Note

      Be careful that the O-ring does not get caught between the parts.

  44. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE


    1. A01W0HK

      Apply a light coat of engine oil to a new O-ring and install it to the engine oil level dipstick guide.

    2. w/ Oil Cooler:


      1. A01W1NN

        Install the engine oil level dipstick guide.

    3. w/o Oil Cooler


      1. A01W33P

        Install the engine oil level dipstick guide with the bolt.

        Torque:
        21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  45. INSTALL NO. 1 OIL COOLER BRACKET (w/ Oil Cooler)


    1. A01W2QKE05
      *1 16 mm (0.630 in.)
      *2 34 mm (1.34 in.)
      *3 12 mm (0.472 in.)

      Using an E8 "TORX" socket, install the 2 stud bolts as shown in the illustration.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
    2. A01VZUKE02
      Text in Illustration
      *1 Nut
      *2 Bolt

      Install a new gasket to the No. 1 oil cooler bracket.

    3. Install the oil cooler pipe with the bolt and 2 nuts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
    4. A01VZHBE02
      Text in Illustration
      *1 Stud Bolt

      Using an E7 "TORX" socket wrench, install the stud bolt as shown in the illustration.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    5. Install a new gasket to the oil pan sub-assembly.

    6. Install the No. 1 oil cooler bracket with oil cooler pipe with the 3 bolts and 3 nuts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  46. INSTALL OIL COOLER ASSEMBLY (w/ Oil Cooler)

    Click here

  47. INSTALL CRANKSHAFT PULLEY

    Click here

  48. INSTALL OIL FILTER CAP ASSEMBLY

    Click here

  49. INSTALL CYLINDER BLOCK WATER DRAIN COCK SUB-ASSEMBLY


    1. for Bank 1:


      1. A01W0NHE26
        Text in Illustration
        *a Adhesive

        Apply adhesive to the cylinder block water drain cock sub-assembly.

        Adhesive
        Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
      2. A01W4RUE04
        Text in Illustration
        *A for Bank 1

        Install the cylinder block water drain cock sub-assembly as shown in the illustration. Text in Illustration

        Torque:
        25 N*m  { 255 kgf*cm, 18 ft.*lbf }

        Note

        Do not rotate the cylinder block water drain cock sub-assembly more than 1 revolution (360°) after tightening the cylinder block water drain cock sub-assembly to the specified torque.

      3. Install the cylinder block water drain cock plug to the cylinder block water drain cock sub-assembly.

        Torque:
        13 N*m  { 130 kgf*cm, 9 ft.*lbf }

    2. for Bank 2:

      Tech Tips

      Perform this operation only when a cylinder block water drain cock sub-assembly is installed.


      1. A01W0NHE26
        Text in Illustration
        *a Adhesive

        Apply adhesive to the cylinder block water drain cock sub-assembly.

        Adhesive
        Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
      2. A01W2QHE05
        Text in Illustration
        *A for Bank 2

        Install the cylinder block water drain cock sub-assembly as shown in the illustration.

        Torque:
        25 N*m  { 255 kgf*cm, 18 ft.*lbf }

        Note

        Do not rotate the cylinder block water drain cock sub-assembly more than 1 revolution (360°) after tightening the cylinder block water drain cock sub-assembly to the specified torque.

      3. Install the cylinder block water drain cock plug to the cylinder block water drain cock sub-assembly.

        Torque:
        13 N*m  { 130 kgf*cm, 9 ft.*lbf }

  50. INSTALL TAPER SCREW PLUG

    Tech Tips

    Perform this operation only when a taper screw plug is installed.


    1. Apply adhesive to the taper screw plug.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    2. Install the taper screw plug to the cylinder block sub-assembly.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

  51. INSTALL NO. 1 OIL PIPE


    1. Make sure that there is no foreign matter on the mesh of the oil control valve filter LH.

      Note

      Do not touch the mesh when installing the oil control valve filter LH.

    2. A01W18LE01
      Text in Illustration
      *1 Oil Pipe Union

      Install the oil control valve filter LH to the oil pipe union. Install 2 new gaskets and temporarily install the No. 1 oil pipe (on the cylinder head cover sub-assembly side) with the oil pipe union.

    3. Install a new gasket and temporarily install the No. 1 oil pipe (on the cylinder head sub-assembly side) with the oil pipe union.

    4. Tighten the oil pipe union (on the cylinder head cover sub-assembly side).

      Torque:
      65 N*m  { 663 kgf*cm, 48 ft.*lbf }

    5. Tighten the oil pipe union (on the cylinder head sub-assembly side).

      Torque:
      65 N*m  { 663 kgf*cm, 48 ft.*lbf }

      Note

      If the link that connects the gaskets is broken, remove the connecting link by using side cutters or a similar tool.

  52. INSTALL OIL PIPE


    1. Make sure that there is no foreign matter on the mesh of the oil control valve filter RH.

      Note

      Do not touch the mesh when installing the oil control valve filter RH.

    2. A01W5D1E12
      Text in Illustration
      *1 Oil Pipe Union
      *2 Bolt

      Install the oil control valve filter RH to the oil pipe union. Install 2 new gaskets and temporarily install the oil pipe (on the cylinder head cover sub-assembly side) with the oil pipe union.

    3. Install a new gasket and temporarily install the oil pipe (on the cylinder head sub-assembly side) with the oil pipe union.

    4. Install the bolt to the cylinder head sub-assembly.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    5. Tighten the oil pipe union (on the cylinder head cover sub-assembly side).

      Torque:
      65 N*m  { 663 kgf*cm, 48 ft.*lbf }

    6. Tighten the oil pipe union (on the cylinder head sub-assembly side).

      Torque:
      65 N*m  { 663 kgf*cm, 48 ft.*lbf }

      Note

      If the link that connects the gaskets is broken, remove the connecting link by using side cutters or a similar tool.

  53. INSTALL CRANK POSITION SENSOR

    Click here

  54. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY

    Click here

  55. INSTALL VVT SENSOR

    Click here

  56. INSTALL VENTILATION VALVE SUB-ASSEMBLY


    1. Apply adhesive around the ventilation valve sub-assembly.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    2. A01W0WH

      Using a deep socket wrench 19 mm, install the ventilation valve sub-assembly.

      Torque:
      27 N*m  { 275 kgf*cm, 20 ft.*lbf }

  57. INSTALL SPARK PLUG

    Click here

  58. INSTALL OIL FILLER CAP SUB-ASSEMBLY


    1. Install a new oil filler cap gasket to the oil filler cap sub-assembly.

    2. Install the oil filler cap sub-assembly to the cylinder head cover sub-assembly LH.