ENGINE UNIT REMOVAL

PROCEDURE


  1. REMOVE ENGINE HANGERS


    1. A01W2HHE29
      Text in Illustration
      *1 No. 1 Engine Hanger
      *2 No. 2 Engine Hanger
      *a Bank 1
      *b Bank 2

      Remove the 4 bolts and 2 engine hangers.

  2. REMOVE INTAKE AIR SURGE TANK ASSEMBLY

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  3. REMOVE NO. 1 SURGE TANK STAY


    1. A01W033

      Remove the bolt and No. 1 surge tank stay.

  4. REMOVE THROTTLE BODY BRACKET


    1. A01VZFY

      Remove the bolt and throttle body bracket.

  5. REMOVE IGNITION COIL ASSEMBLY

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  6. REMOVE NO. 2 ENGINE MOUNTING STAY RH


    1. A01W2AM

      Remove the bolt and No. 2 engine mounting stay RH.

  7. REMOVE INTAKE MANIFOLD


    1. B001OJDE04
      Text in Illustration
      *1 nut

      Uniformly loosen and remove the 6 bolts and 4 nuts.

    2. Remove the intake manifold and 2 gaskets.

  8. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH


    1. A01W176

      Uniformly loosen and remove the 6 nuts.

    2. Remove the exhaust manifold sub-assembly RH and gasket.

  9. REMOVE NO. 2 ENGINE OIL LEVEL DIPSTICK GUIDE


    1. A01W3FU

      Remove the engine oil level dipstick.

    2. Remove the bolt and No. 2 engine oil level dipstick guide.

    3. A01W21Z

      Remove the O-ring from the No. 2 engine oil level dipstick guide.

  10. REMOVE NO. 2 MANIFOLD STAY

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  11. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR

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  12. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH


    1. A01W3PQ

      Uniformly loosen and remove the 6 nuts.

    2. Remove the exhaust manifold sub-assembly LH and gasket.

  13. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


    1. A01W1E6

      Remove the 5 bolts and V-ribbed belt tensioner assembly.

  14. REMOVE NO. 2 TIMING GEAR COVER


    1. A01W4YM

      Remove the 2 bolts and No. 2 timing gear cover.

  15. REMOVE WATER PUMP PULLEY


    1. A01VZ94E05

      Using SST, hold the water pump pulley.

      SST
      09960-10010   ( 09962-01000, 09963-00700 )

    2. Remove the 4 bolts and water pump pulley.

  16. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY


    1. A01VZVV

      Remove the bolt, No. 2 idler pulley cover plate, No. 2 idler pulley sub-assembly and idler pulley cover plate.

  17. REMOVE NO. 1 VACUUM SWITCHING VALVE


    1. A01W0WI

      Remove the bolt and No. 1 vacuum switching valve.

  18. REMOVE ENGINE OIL PRESSURE SWITCH ASSEMBLY


    1. A01W24OE01
      Text in Illustration
      *A w/ Oil Cooler
      *B w/o Oil Cooler

      Using a 24 mm deep socket wrench, remove the engine oil pressure switch assembly.

  19. REMOVE KNOCK CONTROL SENSOR

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  20. REMOVE KNOCK SENSOR WIRE


    1. A01W1YX

      Disconnect the 3 clamps and remove the knock sensor wire from the engine assembly.

  21. REMOVE ENGINE COOLANT TEMPERATURE SENSOR


    1. A01W2EE

      Using a 19 mm deep socket wrench, remove the engine coolant temperature sensor and gasket.

  22. REMOVE ENGINE OIL LEVEL SENSOR


    1. A01W45X

      Remove the 4 bolts and engine oil level sensor and gasket.